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Tubular heater as well as preparation method and application thereof

A tube heater and atomizer technology, which is applied in the field of electronic cigarettes, can solve the problems of inability to heat and volatilize smoke substances, poor electronic cigarette experience effect, poor heat storage effect of heating tubes, etc., and achieves good heat storage effect and heating effect. Even and ensure the effect of normal use

Active Publication Date: 2019-08-02
SHENZHEN TAOTAO TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For heating devices, stainless steel heating tubes and sheet heating sheets are more common. The heating wire of the stainless steel heating tube is attached to the inside or outside of the tube. Because the heat transfer coefficient of the steel tube is very fast, the temperature of the entire smoke rod is very high, which is not conducive to The work of other electronic components in the cigarette rod; in addition, because the heat dissipation coefficient of stainless steel is also very fast, the heat storage effect of the heating tube is poor, and the cigarette rod consumes a lot of power during use and requires frequent charging, making this type of electronic cigarette The experience effect is poor; while the sheet heater is directly inserted into the pod for heating, but its heating area is small, and the tobacco in the pod can only work around the circle around the heating pad, resulting in a large amount of smoke inside the pod. Smoke substances cannot be volatilized by heating

Method used

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  • Tubular heater as well as preparation method and application thereof
  • Tubular heater as well as preparation method and application thereof
  • Tubular heater as well as preparation method and application thereof

Examples

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preparation example Construction

[0042] According to the first aspect of the present invention, the present invention provides a method for preparing a tubular heater. According to an embodiment of the present invention, refer to figure 1 , the method includes:

[0043] (1) providing a ceramic-based casting film; (2) forming a first insulating layer on at least a part of the surface of the casting film; (3) forming an electrode layer on at least a part of the surface of the first insulating layer; (4) Form a second insulating layer on at least a part of the surface of the electrode layer; (5) wind the composite diaphragm obtained in step (4) so ​​as to form a tubular structure with a multilayer heater assembly, wherein the heater assembly is formed from From the outside to the inside, it includes a cast membrane support layer, a first insulating layer, an electrode layer and a second insulating layer; (6) performing isostatic pressing and high-temperature co-firing on the tubular structure product obtained i...

Embodiment 1

[0068] To prepare a tubular heater, the steps are as follows:

[0069](1) Select a cast film of 1.5YSZ (that is, zirconia with a yttrium oxide content of 1.5mol%) with a thickness of 0.03mm, and the cut size is: (L×W=61×13mm); (2) pass through a silk screen The way of printing is to print the aluminum oxide with a purity of 55wt% to the designated position of the casting film, the printing thickness is 5um, and it is dried at 75°C for 10min to form the first insulating layer; (3) on the first insulating layer Print Pt high-temperature resistance wire on the top, and the Pt heating wire is completely printed on the first insulating layer of alumina layer, with a printing thickness of 5um; dry at 75°C for 10 minutes to form an electrode layer; (4) The printing purity on the electrode layer is 55wt% Aluminum oxide, printed with a thickness of 5um, dried at 75°C for 10 minutes to form a second insulating layer, the second insulating layer overlaps with the first insulating layer, ...

Embodiment 2

[0072] To prepare a tubular heater, the steps are as follows:

[0073] (1) Select a cast film of 2YSZ (that is, zirconia with a yttrium oxide content of 2mol%) with a thickness of 0.05mm, and the cut size is: (L×W=91×38mm); (2) through screen printing method, the aluminum oxide with a purity of 75wt% is para-printed to the designated position of the cast film, the printing thickness is 10um, and it is dried at 75°C for 10min to form the first insulating layer; (3) Printing on the first insulating layer Pt high temperature resistance wire, Pt heating wire is completely printed on the alumina layer of the first insulating layer, the printing thickness is 7.5um, and it is dried at 75°C for 10min to form an electrode layer; (4) the electrode layer is printed with a purity of 75wt%. Alumina, the printing thickness is 10um, and it is dried at 75°C for 10 minutes to form a second insulating layer, the second insulating layer overlaps with the first insulating layer, and the first ins...

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Abstract

The invention discloses a tubular heater as well as a preparation method and application thereof. The preparation method comprises the steps of (1) providing a ceramic-based cast film; (2) forming a first insulating layer on at least part of the surface of the cast film; (3) forming an electrode layer on at least part of the surface of the first insulating layer; (4) forming a second insulating layer on at least part of the surface of the electrode layer; (5) winding the composite film obtained in the step (4) to form a tubular structure provided with a multilayer heater assembly; (6) enablingthe tubular structure product obtained in the step (5) to be subjected to isostatic pressing treatment and high temperature co-firing treatment; (7) welding an electrode lead on the product obtainedin the step (6) so as to obtain the tubular heater. The method provided by the invention is simple in process and low in energy consumption; furthermore, the prepared tubular heater is high in strength, falling-resistant, low in heat transfer and heat dissipation coefficients and more uniform in heating, can save energy to the utmost extent, reduces the charging frequency of an electronic cigarette, and solves the problem of heat generation of a whole cigarette rod.

Description

technical field [0001] The invention belongs to the field of electronic cigarettes, and in particular relates to a tubular heater and a preparation method and application thereof. Background technique [0002] E-cigarettes have shown a trend of vigorous development in recent years, and smoking methods have quietly changed among young people. The traditional combustion smoking methods coexist with the existing smoke oil atomization and heat-not-burn smoking methods. In Europe, America, Japan, South Korea, etc. In the region, e-cigarettes have developed into a huge market of tens of billions of dollars, and it is still showing a blowout trend. [0003] There are mainly two types of e-cigarettes currently on the market. One is the type that generates simulated smoke for the atomization of e-liquid (hereinafter referred to as "atomized e-cigarette"), which mainly uses an atomizer to heat and atomize the e-liquid to generate smoke. The more representative brands are RELX, Gippro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24F47/00
CPCA24F47/008
Inventor 周超戴高环冼锐炜孙托亚于明先
Owner SHENZHEN TAOTAO TECH CO LTD
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