Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Hot rolling wire rod production method for improving surface quality

A technology for surface quality, production method

Inactive Publication Date: 2019-08-16
WUXI XINGCHENG HUAXIN STEEL
View PDF6 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The arrangement of the heating row adopts 220mm step distance, the steel billets are closely arranged, there is almost no gap between the steel billets, the temperature of the contact part of the steel billet and the steel billet is heated slowly, and it is easy to cause temperature unevenness
[0004] 2. Existing rolling passes: 5 passes for rough rolling and 4 passes for intermediate rolling adopt box-shaped passes, that is, box-shaped passes are used for the first 9 passes of the entire rolling, and elliptical and round passes are used after the 10th pass. , After the billet is heated and descaled, the rough-rolled box-shaped hole is likely to cause small deformation of the corners of the red steel, and the corners are prone to blackening
[0005] 3. When the middle rolling box shape is turned into an oval hole, the deformation is large, and the elongation coefficient reaches 1.5, resulting in uneven wear of the rolling groove, and the corners of the red steel are angular, and folding defects are prone to occur after rolling
[0006] 4. After rough rolling and tailing off, it is rolled by intermediate rolling. The temperature of the tail of red steel rolled by intermediate rolling is lower than that of the head, and there is a large temperature difference, resulting in uneven deformation of the billet.
[0007] 5. During the roll collection process, the tail part loses tension after detaching from the pinch roller, and is in a free roll collection state. The tail ring is in bad shape, and scratches with the claws of the roll collection drum and the lifting guide groove, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Embodiment 1, a hot-rolled wire rod production method with zero-defect quality requirements, the steps are as follows

[0031] S1: Blank preparation, 150*150mm 2 The square steel billets are stacked in layers, showing a well-shaped shape. At the same time, according to different steel types, the billets are shot blasted, peeled, ground, and chamfered.

[0032] S2: Heat treatment, hoist the billet into the heating furnace for heat treatment, set the heating step distance to 280-300mm, the temperature in the preheating section is less than 800°C, the temperature in the high temperature section is 850-1180°C, and the heating time is 120-240min; Use high-pressure water to descale the surface of the billet, and the water pressure is not less than 18MPa.

[0033] S3: Pass rolling, including rough rolling, intermediate rolling, and pre-finishing rolling. The billet first adopts a box-shaped pass, and then exchanges between elliptical and round passes, and rolls the square bil...

Embodiment 2

[0041] Embodiment 1, a hot-rolled wire rod production method that meets the zero-defect quality requirements, the steps are as follows

[0042] S1: Blank preparation, 200*200mm 2 The square steel billets are stacked in layers, showing a well-shaped shape. At the same time, according to different steel types, the billets are shot blasted, peeled, ground, and chamfered.

[0043] S2: Heat treatment, hoist the billet into the heating furnace for heat treatment, set the heating step distance to 240-260mm, the temperature in the preheating section is less than 800°C, the temperature in the high temperature section is 850-1120°C, and the heating time is 120-240min; Use high-pressure water to descale the surface of the billet, and the water pressure is not less than 18MPa.

[0044] S3: Pass rolling, including rough rolling, intermediate rolling, and pre-finishing rolling. The billet first adopts a box-shaped pass, and then exchanges between elliptical and round passes, and rolls the ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Lengthaaaaaaaaaa
Lengthaaaaaaaaaa
Login to View More

Abstract

The invention relates to a hot rolling wire rod production method for improving the surface quality. The steps include billet preparation, heating processing, pass rolling, reducing and sizing, coil collecting and finishing. Rough rolling, intermediate rolling and pre-finish-rolling are included, the step pitch is increased during the heating processing, the box pass is adopted for billets firstly, exchange in the ellipse pass and the circle pass is then achieved, and the square billets are rolled into semi-finished products with circular fracture surfaces; the box pass, ellipse pass and circle pass combined pass is adopted for the rough rolling, the square billets are compressed under large pressure, the box pass is adopted for the first three passes of the rough rolling, box type hole base angles are increased, the ellipse pass and the circle pass are adopted for the fourth pass and the fifth pass of the rough rolling, and the circular shape is achieved after the rough rolling; and induction heating is added between the rough rolling and the intermediate rolling, and the problem that the head and tail temperature difference of red steel heads is large is solved. A spiral guide pipe is added to a lifting spiral pipe structure for the coil collecting, the circle shape of tail portions is regularized through the spiral guide pipe after the tail portions lose tension during the coil collecting, and therefore the circle shape of the tail portions is controlled and the problem that the tail portions are scratched is solved. The hot rolling wire rod production method meets the zero defect quality requirement.

Description

technical field [0001] The invention relates to a production process of a wire rod, in particular to a production method of a hot-rolled wire rod for improving surface quality. Background technique [0002] The current wire rod production process includes: material preparation, heat treatment, pass rolling, reducing and sizing machine, coil collection, controlled cooling, and finishing. There are the following technical defects in the production process: [0003] 1. The arrangement of the heating row adopts 220mm step distance, the steel billets are densely packed, there is almost no gap between the billets, the temperature of the contact part between the billet and the billet is heated slowly, and it is easy to cause temperature unevenness. [0004] 2. Existing rolling passes: 5 passes for rough rolling and 4 passes for intermediate rolling adopt box-shaped passes, that is, box-shaped passes are used for the first 9 passes of the entire rolling, and elliptical and round pa...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B21B1/20B21C37/04
CPCB21B1/20B21B2201/06B21C37/047
Inventor 项洋陶建明周功富
Owner WUXI XINGCHENG HUAXIN STEEL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products