F-shaped molding production line, F-shaped molding production method and V technique casting method

A production line and station technology, applied in casting molding equipment, casting molds, cores, etc., can solve the problems of wasting waiting time for mobile vibrating platforms, underutilizing component capacity, and reducing the efficiency of V-method casting, so as to reduce the overall The effect of modeling time, smooth modeling process and shorter working interval

Active Publication Date: 2019-08-27
QINGDAO SHENGMEI MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The inventor found that in the V-method casting production line, which is usually a straight molding line, the moving vibrating table drives a negative pressure box to perform film covering, box buckling, sanding, vibrating leveling, and mold taking and box closing in sequence. , the mobile vibrating table needs to return with the mold to carry out film coating, the mobile vibrating table wastes a lot of waiting time in the whole process, and the production capacity of each component is not fully utilized; in addition, each molding line can only produce one casting at the same time , when another casting needs to be produced, the mold and negative pressure box need to be replaced, which also wastes a lot of time and reduces the efficiency of V-method casting

Method used

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  • F-shaped molding production line, F-shaped molding production method and V technique casting method
  • F-shaped molding production line, F-shaped molding production method and V technique casting method
  • F-shaped molding production line, F-shaped molding production method and V technique casting method

Examples

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Effect test

Embodiment 1

[0050] A typical embodiment of the present invention: as Figure 1-Figure 2 , Figure 4-Figure 15 Shown, a kind of F shape molding production line.

[0051] Such as figure 1 As shown, it includes the first guide rail and the second guide rail, and the first roller table 3, the second roller table 6, the empty box station, the rain sanding device and the film and box closing worker are arranged in sequence along the extending direction of the first guide rail. position, the first guide rail is equipped with a first trolley moving along it, and the first trolley carries a first vibrating platform 7; the first vibrating platform is used to receive the first roller table or the second roller The upper negative pressure box conveyed on the road, and drives the upper negative pressure box to pass through the empty box station successively. The empty box on the empty box roller table 20 uses the empty box manipulator 15 to empty the box, and the rain sand adding device 17 adds sand...

Embodiment 2

[0074] The present invention also provides a kind of production method that adopts the production line of embodiment 1:

[0075] Place the first upper negative pressure box and the second upper negative pressure box on the first roller table and the second roller table respectively, and place the first lower negative pressure box and the second lower negative pressure box on the third roller table and the second roller table respectively. On the four-roller table;

[0076] Use the first set of molds and the second set of molds, the first set of molds includes the first upper mold and the first lower mold, the second set of molds includes the first upper mold and the second lower mold; the first upper mold and the second The two upper molds are respectively placed on the first upper negative pressure box and the second upper negative pressure box and covered with film, and the first negative pressure trolley is used to evacuate the film so that the film is completely attached t...

Embodiment 3

[0097] The present application also provides a V-method casting method, including a molding line, a pouring line 21 and a cooling line 22 .

[0098] The molding line described therein adopts the production method as described in embodiment 2 to carry out molding.

[0099] Further, such as image 3 As shown, the closing car transports the closed sand box to the pouring line for pouring, and sends the poured sand box to the cooling line for cooling. After cooling, remove the vacuum device, and directly drop the sand with the casting without vibration. After the sand is cooled, it returns to the system for recycling, and the castings are removed for cleaning.

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PUM

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Abstract

The invention discloses an F-shaped molding production line, an F-shaped molding production method and a V technique casting method. The F-shaped molding production line comprises a first guide rail,and a first roller bed, a second roller bed, an empty case roller bed, a drenching sand adding device and a film removal table which are sequentially arranged along the extension direction of the first guide rail, wherein a first trolley which can move along the first guide rail is arranged on the first guide rail in matching mode, the first trolley carries a first vibrating compaction table, thefirst vibrating compaction table is used for receiving upper negative pressure cases conveyed on the first roller bed or the second roller bed, and drives the upper negative pressure cases to sequentially pass through the empty case roller bed and the drenching sand adding device correspondingly for empty box inverting and sand adding, and finally the upper negative pressure cases are conveyed tothe film removal table. By adopting the mode of arranging two guide rails and matching two roller beds with each guide rail, the effects that one V technique molding line can simultaneously produce two types of castings, waiting time of the vibrating compaction table is fully used, improvement of work efficiency of each component can be realized, and overall molding time is reduced are achieved.

Description

technical field [0001] The invention belongs to the field of V-method casting, and in particular relates to an F-shaped molding production line, a production method and a V-method casting method. Background technique [0002] The V method process is a new technology used to produce castings. It uses anhydrous and binder-free molding sand. The inside of the cavity, the top and the bottom of the sand box are covered with a layer of plastic film. The molding sand in the sand mold is passed through The air in it is drawn out by a vacuum device, and is tightly combined under the action of air pressure to form a cavity with the same shape as the mold, and the molten metal is poured into the cavity to obtain a special casting method for castings. [0003] The inventor found that in the V-method casting production line, which is usually a straight molding line, the moving vibrating table drives a negative pressure box to perform film covering, box buckling, sanding, vibrating leveli...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/03B22C25/00
CPCB22C9/03B22C25/00
Inventor 逄宗刚周永航黄福祯周天波逄锴悦张志强朱晓霞逄增苗
Owner QINGDAO SHENGMEI MACHINERY
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