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Reliability evaluation method for gear pair of high-pressure internal gear pump

An internal gear pump, reliability technology, applied in special data processing applications, instruments, electrical digital data processing, etc., can solve the problems of performance degradation, poor reliability, high early failure rate, and achieve pressure pulsation value and noise reduction, The effect of improving overall efficiency and improving accuracy

Active Publication Date: 2019-10-22
XUZHOU SHENGBANG MACHINERY +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During long-term operation, the performance of the gear pair of the high-pressure internal gear pump will be rapidly degraded, resulting in unstable quality of the gear pair of the internal gear pump, high early failure rate, and poor reliability.
At present, although domestic enterprises have the production capacity of high-pressure internal gear pumps, there is still a big gap between domestic high-pressure internal gear pumps and foreign products in terms of volumetric efficiency, noise, reliability and service life.

Method used

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  • Reliability evaluation method for gear pair of high-pressure internal gear pump
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  • Reliability evaluation method for gear pair of high-pressure internal gear pump

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Embodiment

[0073] In order to understand more fully the characteristics and engineering applicability of this invention, the present invention aims at such as figure 2 The gear pair structure of the high-pressure internal gear pump shown is designed for reliability.

[0074] The three failure types of the gear pair are defined as: contact strength failure of the tooth surface of the internal gear pair, bending strength failure of the tooth root of the internal gear, and bending strength failure of the tooth root of the internal gear pair. According to the stress-strength interference theory, the reliability function functions of the three failure types are respectively established, namely

[0075] g 1 (X 1 )=σ' Hlim -σ H

[0076] g 2 (X 2 )=σ' Flim -σ F

[0077] g 3 (X 3 )=σ' Flim -σ F

[0078] According to X 1 , X 2 and x 3 The probability information of each random parameter in , respectively calculate the fourth-order moment of each reliability function function, sp...

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Abstract

The invention discloses a reliability evaluation method for a gear pair of a high-pressure internal gear pump. The method comprises the following steps: firstly, defining multiple failure forms of a high-pressure internal gear pump gear pair, and establishing a reliability performance function of each failure form; secondly, calculating the failure probability of each failure form by adopting a saddle point approximation method based on a high-order moment; secondly, constructing an importance measurement model of each failure form of the gear pair of the high-pressure internal gear pump; andfinally, establishing a multi-objective multi-constraint reliability optimization model of multiple performance indexes of the gear pair of the high-pressure internal gear pump. According to the method, the influence of various failure modes of the gear pair of the high-pressure internal gear pump on the reliability of the system is considered, and a plurality of performance indexes required to besimultaneously met by the high-pressure internal gear pump are also considered, so that the working performance of the high-pressure internal gear pump is improved while the gear pair obtained by themethod meets the reliability requirement.

Description

technical field [0001] The invention relates to the technical field of internal meshing gear pumps, in particular to a reliability evaluation method for gear pairs of high-pressure internal meshing gear pumps. Background technique [0002] Due to the characteristics of simple and compact structure, small flow and pressure pulsation, high power-to-weight ratio, and low noise, internal gear pumps have been widely used in industrial fields such as walking machinery and combined machine tools. Due to the small high-pressure chamber and perfect sealing structure, the internal gear pump has high volumetric efficiency and total efficiency, and there is no trapped oil in the external gear pump. Compared with vane pumps and plunger pumps, internal gear pumps also have the characteristics of small flow pulsation, stable operation, and low noise. They can replace vane pumps and plunger pumps for hydraulic systems that require high control accuracy. However, the advancement of industri...

Claims

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Application Information

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IPC IPC(8): G06F17/50
CPCG06F30/17
Inventor 焦生炉卢昊周涛彭玉兴王年朱真才权江涛姜伟
Owner XUZHOU SHENGBANG MACHINERY
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