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Full-spectrum LED lamp bead and production method thereof

A LED lamp bead, full-spectrum technology, applied in the direction of electrical components, circuits, semiconductor devices, etc., can solve the problems of high cost, high price of phosphor powder, and inability to mass-produce, etc., to achieve the effect of high brightness and energy saving

Inactive Publication Date: 2019-10-25
KUNSHAN YUANPIN ELECTRONICS TECH SERVICE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the color rendering index of LED lamp beads in the existing technology is between 70-85. Although some research institutes claim to have prepared lamp beads with a color rendering index above 95, they all use relatively expensive phosphors, and the cost is too high. Cannot be mass-produced

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] First install the LED chip on the substrate, then install the substrate on the reflective cup, and apply the mixture of epoxy resin and silica gel on the LED chip. The mass ratio of epoxy resin: silica gel is 5:23-27, so that the silica gel layer Cover the LED chip completely, weigh and quantify the above-mentioned four-component mixed phosphor powder, mix it fully and disperse it in the silica gel, then place it in a centrifugal vacuum defoaming machine for defoaming treatment, and then apply the above-mentioned silica gel mixed system to the LED The surface of the chip, and use a centrifugal precipitator to evenly precipitate the fluorescent powder on the chip, put the above semi-finished LED lamp into the dryer and dry it at 100°C for 1 hour, and then dry it at 150°C for 3 hours to finally get the LED lamp bead sample , and then the LED lamp bead sample was subjected to an electric light source test in an environment with an ambient temperature of 25.3°C and an ambien...

Embodiment 2

[0021] First install the LED chip on the substrate, then install the substrate on the reflective cup, and apply the mixture of epoxy resin and silica gel on the LED chip. The mass ratio of epoxy resin: silica gel is 5:23-27, so that the silica gel layer Cover the LED chip completely, weigh and quantify the above-mentioned four-component mixed phosphor powder, mix it fully and disperse it in the silica gel, then place it in a centrifugal vacuum defoaming machine for defoaming treatment, and then apply the above-mentioned silica gel mixed system to the LED The surface of the chip, and use a centrifugal precipitator to evenly precipitate the fluorescent powder on the chip, and then put the above semi-finished LED lamp into the dryer and dry it at 95°C for 1 hour, and then dry it at 155°C for 3 hours, and finally get the LED lamp Bead samples, and then the LED lamp bead samples were subjected to electric light source testing in an environment with an ambient temperature of 25.3°C a...

Embodiment 3

[0023] First install the LED chip on the substrate, then install the substrate on the reflective cup, and apply the mixture of epoxy resin and silica gel on the LED chip. The mass ratio of epoxy resin: silica gel is 8:35, so that the silica gel layer will cover the LED The chip is completely covered, weigh and quantify the above-mentioned 4-component mixed fluorescent powder, mix it fully and disperse it in the silica gel, then place it in a centrifugal vacuum defoaming machine for defoaming treatment, and then apply the above-mentioned silica gel mixed system on the surface of the LED chip , and use a centrifugal precipitator to evenly deposit the fluorescent powder on the chip, then place it in a centrifugal vacuum degassing machine for degassing treatment, then apply the above-mentioned silica gel mixed system to the surface of the LED chip, and use a centrifugal precipitator to remove the fluorescent powder. The powder is evenly deposited on the chip, and then the above-men...

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Abstract

The invention discloses a full-spectrum LED lamp bead and a production method thereof. The technical scheme is that the full-spectrum LED lamp bead comprises a substrate; an LED chip which is mountedon the substrate, wherein the spectrum of light emitted by the LED chip is the spectrum within the range of 410-420 nm; a fluorescent powder adhesive layer which is arranged on the LED chip, wherein the fluorescent powder adhesive layer comprises the mixed glue of epoxy resin and silica gel according to a mass ratio of 5: 23-27, and mixed fluorescent powder dispersed in the mixed glue. The mixed fluorescent powder is formed by mixing UV447 fluorescent powder, UV495 fluorescent powder, UV35 fluorescent powder and UV6504 fluorescent powder according to the mass ratio of 20: 1: 8.5: 1.5. According to the scheme provided by the invention, the lamp bead has the advantages of high color rendering and low use temperature.

Description

technical field [0001] The invention relates to the technical field of lighting product manufacturing, in particular to a full-spectrum LED lamp bead and a production method thereof. Background technique [0002] The full name of LED is semiconductor light-emitting diode. It is made of semiconductor materials and is a light-emitting device that directly converts electrical energy into light energy and electrical signals into optical signals. It is characterized by low power consumption, high brightness, bright colors, anti-vibration, and long life. Long (80,000-100,000 hours of normal light emission), cold light source and other advantages, it is a real "green lighting". [0003] At present, the color rendering index of LED lamp beads in the existing technology is between 70-85. Although some research institutes claim to have prepared lamp beads with a color rendering index above 95, they all use relatively expensive phosphors, and the cost is too high. Unable to mass-produ...

Claims

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Application Information

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IPC IPC(8): H01L33/56H01L33/50H01L33/60
CPCH01L33/504H01L33/56H01L33/60H01L2933/0041H01L2933/005H01L2933/0058
Inventor 秦英杰
Owner KUNSHAN YUANPIN ELECTRONICS TECH SERVICE