Lightweight backsheet for photovoltaic module, and photovoltaic module therefor and preparation method thereof

A photovoltaic module, lightweight technology, applied in chemical instruments and methods, photovoltaic power generation, electrical components, etc., can solve problems such as bubbling, deformation creep, degumming, etc.

Pending Publication Date: 2019-11-01
SUNMAN (ZHENJIANG) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] Before explaining the technical solution of the present invention, the applicant further explained the origin of the development of the technical solution: First, the applicant believes that the material functional layer in the photovoltaic packaging solution must be laminated through the adhesive film layer, which is a technical prejudice, and the application People found that this can be solved by targeted screening of material layers and application of new technology, and then problems such as bubbling, degumming and deformation creep can be solved

Method used

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  • Lightweight backsheet for photovoltaic module, and photovoltaic module therefor and preparation method thereof
  • Lightweight backsheet for photovoltaic module, and photovoltaic module therefor and preparation method thereof
  • Lightweight backsheet for photovoltaic module, and photovoltaic module therefor and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] See figure 1 and figure 2 Shown is a lightweight backsheet 100a for a photovoltaic module. The lightweight backsheet 100a includes a thermoplastic core layer 110 and a first thermoplastic substrate layer 120 that are combined by hot-melt pressure. The thermoplastic core layer 110 and photovoltaic The adhesive film layer on the back side of the component is directly contacted and connected; wherein, the matrix material of the thermoplastic core layer 110 is a core layer thermoplastic polymer, the matrix material of the first thermoplastic substrate layer 120 is a substrate layer thermoplastic polymer, and the core layer thermoplastic polymer and The material of the thermoplastic polymer of the substrate layer is the same; in this embodiment, the thermoplastic core layer 110 is in the shape of a polygonal honeycomb with a thickness ranging from 5 to 25 mm, and is formed by hot-melt extrusion technology or other existing composite materials. Known molding process, the pr...

Embodiment 2

[0061] Embodiment 2: the rest of the technical solutions of this embodiment 2 are the same as those of embodiment 1, the only difference is: please refer to Figure 4 , Figure 5 and Figure 6 As shown, this embodiment 2 proposes a photovoltaic module 10b, including a lightweight backsheet 100b, the thermoplastic core layer 110b of the lightweight backsheet 100b is in the shape of porous foam, and is formed by a foaming process.

Embodiment 3

[0062] Embodiment 3: the remaining technical solutions of this embodiment 3 are the same as those of embodiment 1, the only difference is: please refer to Figure 7 , Figure 8 and Figure 9As shown, this embodiment 3 proposes a photovoltaic module 10c, including a lightweight backsheet 100c, the other side of the thermoplastic core layer 110 of the lightweight backsheet 100c is compounded with a second thermoplastic substrate layer 130, and the second thermoplastic The plastic substrate layer 130 is in direct contact with the back adhesive film layer 13 of the photovoltaic module 10c.

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Abstract

The invention discloses a lightweight backsheet for a photovoltaic module, and a photovoltaic module therefor and a preparation method thereof. The lightweight backsheet at least comprises a thermoplastic core layer and a first thermoplastic substrate layer which are integrated by hot melt pressing, wherein the base material of the thermoplastic core layer is a core layer thermoplastic polymer, the base material of the first thermoplastic substrate layer is a substrate layer thermoplastic polymer, and the core layer thermoplastic polymer is the same as the material of the substrate layer thermoplastic polymer; the thermoplastic core layer has a honeycomb shape or a porous foam shape; the lightweight backsheet can simultaneously replace a metal frame as the lining structure of the photovoltaic module; the lightweight backsheet for the photovoltaic module, and the photovoltaic module therefor and the preparation method thereof have the advantages of the light weight, safety and reliability, no border design, no easy accumulation of dust and no grounding, The version can be flexible and changeable, avoiding the high bursting problem of the traditional double glass component, and the lightweight backsheet for the photovoltaic module, and the photovoltaic module therefor and the preparation method thereof fully meet the requirements of the photovoltaic standard, and can achieve thereal scale promotion application.

Description

technical field [0001] The invention belongs to the photovoltaic encapsulation technology, and in particular relates to a lightweight backboard for a photovoltaic module. The invention also relates to a photovoltaic module used in the light backboard and a preparation method of the photovoltaic module. Background technique [0002] Reliability, safety and low cost are requirements that any energy product must meet at the same time. In the past few decades, the photovoltaic industry has reduced the cost of photovoltaic products by as much as 300 times in the past 40 years through continuous and high-quality research and development to improve photoelectric conversion efficiency, supply chain and localization and automation of production equipment. Of course, over the past few decades, the cost of photovoltaic cells has been significantly and effectively reduced to the extreme. Both the limit of conversion efficiency and the scale effect of production are about to encounter bo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01L31/048H01L31/049B32B3/12B32B27/32B32B27/08B32B33/00B32B27/36B32B27/34B32B27/20B32B27/06
CPCB32B3/12B32B5/18B32B27/065B32B27/08B32B27/20B32B27/32B32B27/34B32B27/36B32B27/365B32B33/00B32B2262/101B32B2266/025B32B2266/0257B32B2266/0264B32B2307/718H01L31/0481H01L31/049Y02E10/50
Inventor 王伟力练成荣施正荣
Owner SUNMAN (ZHENJIANG) CO LTD
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