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Blast furnace collapse prediction method

A prediction method and blast furnace technology, applied in the direction of instruments, character and pattern recognition, computer parts, etc., can solve problems such as blast furnace slag shedding, poor fuel quality, and unreasonable blast furnace operation

Active Publication Date: 2019-12-31
SUZHOU AIMINGSEN TECH CO LTD
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002]Blast furnace collapse is due to the blockage of the normal smelting process in the furnace, abnormal gas flow distribution, and improper handling to form collapse; collapse can cause damage to the top equipment of the blast furnace , blast furnace cooling and other production equipment accidents
Reasons for blast furnace collapse: (1) Unreasonable blast furnace air supply system and inappropriate blast furnace air supply parameters; (2) Poor quality of raw materials and fuel materials, deterioration of air permeability in the furnace, and abnormal blast furnace air permeability index; (3) High The slag shell fell off, and the furnace temperature dropped sharply; (4) The blast furnace operation furnace type was unreasonable, and the blast furnace
[0003] used to rely on experience, but now there are various sensors and cameras to monitor the phenomenon of material collapse. , material collapse may occur at any time during the monitoring process, which has already affected the production of the blast furnace

Method used

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Embodiment Construction

[0017] In order to make the object, technical solution and advantages of the present invention clearer, the implementation manner of the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0018] The invention provides a blast furnace material collapse prediction method, which can identify the material collapse phenomenon that may occur in the blast furnace production, and the hardware that can be used includes a terminal processor, a memory, a transceiver, and a camera.

[0019] The terminal processor is used to extract the feature image, determine the position information of the area in the image to be recognized that matches the reference image, calculate the matching degree, compare multiple matching degrees to determine the maximum value, etc. The memory is used to store received data, data required for processing, data generated during processing, etc. The terminal may also include a transceiver, a screen, an image ...

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Abstract

The invention provides a blast furnace collapse prediction method. The blast furnace collapse prediction method comprises the following steps: acquiring a reference image; obtaining a to-be-identifiedimage, carrying out image matching with the reference image, and determining whether the obtained to-be-identified image is a collapse trend or not, wherein feature extraction is carried out on a plurality of features of the image before material collapse to serve as model training, the training sample comprises a sample to-be-identified image, a sample reference image, sample image contour definition, sample brightness information and a sample matching degree; taking the sample to-be-identified image and the sample reference image as training inputs; using the sample image contour, the sample brightness information and the sample matching degree as output reference values; training a training sample through the generative adversarial network, and training the initial first convolution layer, the initial second convolution layer and the initial generative adversarial network to obtain a trained first convolution layer, a trained second convolution layer and a trained generative adversarial network. Whether the current working stage of the blast furnace has a material collapse trend or not can be quickly and accurately analyzed.

Description

technical field [0001] The invention relates to the technical field of blast furnace production monitoring, in particular to a blast furnace material collapse prediction method. Background technique [0002] Blast furnace collapse is due to the blockage of the normal smelting process in the furnace, abnormal gas flow distribution, and improper handling. The collapse can lead to damage to the top equipment of the blast furnace, blast furnace cooling and other production equipment accidents. Reasons for blast furnace collapse: (1) Unreasonable blast furnace air supply system and inappropriate blast furnace air supply parameters; (2) Poor quality of raw materials and fuel materials, deterioration of air permeability in the furnace, and abnormal blast furnace air permeability index; (3) High The slag shell falls off, and the furnace temperature drops sharply; (4) The furnace type of blast furnace operation is unreasonable, and the blast furnace is damaged. [0003] In the past,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K9/00G06K9/36G06K9/46G06K9/62
CPCG06V20/52G06V10/20G06V10/44G06F18/24133G06F18/214Y02P90/30
Inventor 储岳中
Owner SUZHOU AIMINGSEN TECH CO LTD