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A kind of sand core and its preparation method and casting mold

A sand core and bone core technology, which is applied in the field of foundry sand cores, can solve problems such as self-weight, large sand core contours, and sand core cracks

Active Publication Date: 2021-10-08
BAIMTEC MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing sand cores for titanium and titanium alloy casting, especially for large sand cores, are prone to cracking and deformation during the preparation process due to their structural characteristics such as large sand core profile, large sand core thickness, and heavy weight. Scrap, low roasting efficiency, poor dimensional accuracy, etc.
[0003] In the prior art, the patent application CN202725965U proposes a method for preventing cracking of the sand core by wrapping a heat-resistant soft material at both ends of the mandrel. By using the characteristic that the temperature-resistant soft material is easy to be compressed under external force, it solves the problem of Sand core cracking caused by core bone thermal expansion during pouring
However, the soft material is severely squeezed by the metal core and sand core filler during the molding stage, and the material still remains during the firing process. The metal core will expand thermally during firing, and the soft material will be difficult to be further compressed. To avoid the cracking problem of sand core

Method used

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  • A kind of sand core and its preparation method and casting mold

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preparation example Construction

[0023] As one of the aspects of the present invention, the present invention proposes a method for preparing a sand core, comprising:

[0024] 1) prepare core bone according to the structure of sand core;

[0025] 2) forming an intermediate material layer on at least part of the outer surface of the mandrel;

[0026] 3) Place the mandrel in the sand core mold, use refractory fillers to fill sand and mold to obtain the original sand core, and dry the original sand core;

[0027] 4) Roasting the dried sand core blank to obtain a sand core; wherein the roasting temperature in the roasting process is higher than the action point temperature of the intermediate material.

[0028] In this application, the core bone is used in the sand core, which can effectively increase the strength and rigidity of the sand core, prevent the deformation of the sand core, and improve the dimensional accuracy of the sand core. Since the expansion coefficient of the core bone is much higher than tha...

Embodiment 1

[0041] A method for preparing a sand core for titanium alloy casting, comprising:

[0042] 1) Prepare according to the structure of the sand core such as figure 1 The core bone 1 is shown, and the core bone 1 has a shape roughly conforming to the shape of the sand core; the core bone 1 is a hollow cast iron core bone, and the wall thickness of the core bone 1 is 2mm.

[0043] 2) A layer of paraffin wax layer 2 is evenly coated on the outer surface of the prepared mandrel 1, the melting temperature of the used paraffin wax is about 50° C., and the thickness of the paraffin wax layer 2 is 0.5 mm.

[0044] 3) Put the mandrel 1 in the sand core mold to ensure that the mandrel 1 is basically in the center of the mold cavity, fill the pre-mixed titanium alloy casting special refractory filler into the sand core mold cavity, and carry out sand filling molding Get the sand core blank and dry it naturally. The sand core blank is formed with a refractory filler layer 3 on the outer su...

Embodiment 2

[0048] A method for preparing a sand core for titanium alloy casting, comprising:

[0049] 1) Prepare the required bone core according to the structure of the sand core. The core bone has a roughly conformal shape to the sand core; the core bone is a hollow cast iron core bone, and the wall thickness of the core bone is 5mm.

[0050] 2) A layer of paraffin wax layer is evenly coated on the outer surface of the prepared mandrel, the melting temperature of the used paraffin wax is about 50° C., and the thickness of the paraffin wax layer is 0.5 mm.

[0051] 3) Place the mandrel in the sand core mold to ensure that the mandrel is basically in the center of the mold cavity, fill the special refractory filler for titanium alloy casting that has been mixed in advance into the sand core mold cavity, and perform sand filling molding to obtain sand Core blank, and dry naturally. The sand core blank is formed with a refractory filler layer on the outer surface of the core bone, and the...

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Abstract

The invention relates to a sand core, a preparation method thereof and a casting mold. The preparation method includes: 1) preparing the core bone according to the structure of the sand core; 2) forming an intermediate material layer on at least part of the outer surface of the core bone; 3) placing the core bone in a sand core mold and filling it with refractory filler Sand molding to obtain the original sand core blank, and drying the original sand core blank; 4) roasting the dried sand core blank to obtain a sand core; wherein the roasting temperature in the roasting treatment is higher than that of the intermediate material Action point temperature. Since the roasting temperature of the original sand core blank exceeds the action point temperature of the intermediate material, the intermediate material will not produce resistance to the expansion of the core bone during roasting, thereby avoiding the phenomenon of cracking, deformation and scrapping of the sand core.

Description

technical field [0001] The invention belongs to the field of casting molding, and in particular relates to a sand core for casting. Background technique [0002] With the rapid development of aviation, aerospace, ships, weapons, petrochemical and other fields, the demand for metal castings such as titanium and titanium alloy castings is also increasing. Sand cores for titanium and titanium alloy castings can be used not only in the field of sand casting technology, but also in the fields of graphite processing casting due to their advantages of low cost and good yield. However, the existing sand cores for titanium and titanium alloy casting, especially for large sand cores, are prone to cracking and deformation during the preparation process due to their structural characteristics such as large sand core profile, large sand core thickness, and heavy weight. Scrap, low roasting efficiency, poor dimensional accuracy and other issues. [0003] In the prior art, the patent app...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/10B22C9/12B22C1/00B22C3/00
CPCB22C1/00B22C3/00B22C9/10B22C9/12
Inventor 肖强伟范世玺王德季张元光贾志伟
Owner BAIMTEC MATERIAL CO LTD
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