Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Welding robot energy optimization method based on welding gun rotation angles

A welding robot and energy optimization technology, which is applied to welding accessories, electrode characteristics, electrode support devices, etc., can solve problems such as inaccurate energy consumption, difficulty in obtaining robot models, and complex calculations, and achieve simple data processing methods and broaden energy optimization. The effect of simple method and equipment

Active Publication Date: 2020-04-21
TIANJIN UNIV
View PDF7 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

To explore the influence of this degree of freedom (that is, the rotation angle of the welding torch) on the energy consumption of the robot welding process, although it is possible to start from the robot dynamics and kinematics, firstly, the calculation of the route is complicated; secondly, it is difficult to obtain an accurate robot model, based on the The model gets the energy consumption is not accurate

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Welding robot energy optimization method based on welding gun rotation angles
  • Welding robot energy optimization method based on welding gun rotation angles
  • Welding robot energy optimization method based on welding gun rotation angles

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0039]In order to further understand the invention content, characteristics and effects of the present invention, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:

[0040] Before studying this energy optimization method, the definition of the torch rotation angle of the arc welding robot is given first. as attached figure 1 As shown, the tool coordinate system is a coordinate system established with the tool center point as the origin, and is a rectangular coordinate system used to represent the tool center point and tool posture. In the arc welding robot 1, the origin O of the tool coordinate system is generally defined at the place where the welding wire protrudes 10mm from the contact tip, the z-axis of the tool coordinate system is defined as the axial direction of the welding torch (that is, the direction in which the welding wire protrudes), and the rotation angle of the welding torch is defined as ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a welding robot energy optimization method based on welding gun rotation angles. The method comprises the steps that 1, an arc welding robot power measurement platform is established; 2, a to-be-optimized trajectory of a working path of an arc welding robot is determined; 3, the welding gun rotation angles at a welding start point and a welding ending point are changed, andthe value range of the welding gun rotation angles is determined under the condition of meeting the requirement for reachability of the arc welding robot; 4, a power consumption measurement experiment is performed according to the value range of the welding gun rotation angles; and 5, in combination with experimental data, average power consumption is compared to obtain welding starting point andending point welding gun rotation angles with the optimal energy. According to the method, a welding starting point and ending point welding gun rotation angle combination with the minimum power consumption is obtained through a small number of tests, the power consumption of the arc welding robot in the welding operation process is reduced, and the method has great significance in energy conservation in the actual welding production process.

Description

technical field [0001] The invention relates to an arc welding robot, in particular to an energy optimization method for a welding robot based on the rotation angle of a welding torch, which reduces the energy consumption of the robot by changing the rotation angle of the welding torch. Background technique [0002] With the improvement of industrial production automation, the application of robots in industrial production is becoming more and more extensive. Energy conservation has always been a focus of attention in both academia and industry. Therefore, with the wide-scale application of robots, how to better save energy will be the core of future industrial development. [0003] The energy saving of robots is closely related to the kinematics and dynamics of the robot itself; however, due to the different inherent characteristics of different processing technologies, the focus of attention in energy optimization is quite different. [0004] Many researchers have studie...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/28B23K9/32
CPCB23K9/28B23K9/32
Inventor 吕小青张梦龙徐连勇韩永典荆洪阳
Owner TIANJIN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products