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Porous ceramic fiber membrane with layered structure and preparation method thereof

A porous ceramic, layered structure technology, applied in chemical instruments and methods, membrane technology, semi-permeable membrane separation, etc., can solve the problems of no hierarchy, unstable performance, uncontrollable pore structure, etc. The effect of stable performance and good fracture toughness

Active Publication Date: 2020-04-28
江苏省陶瓷研究所有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The fiber arrangement of the ceramic fiber membrane prepared by the above method is uncontrollable, the pore structure is uncontrollable, there is no hierarchy, and the performance is unstable, which limits its practical application.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0022] A method for preparing a porous ceramic fiber membrane with a layered structure, comprising the following steps:

[0023] Configure raw materials, raw materials include water, pure chopped ceramic fiber water-based slurry, sintering aids, adhesives, defoamers and thickeners; make slurry, make the configured raw materials into ceramic fiber slurry; make Fiber film layer, the ceramic fiber slurry is evenly scraped on the ceramic substrate to form a fiber film layer, and the direction of the fiber arrangement is controlled by the squeegee during scrape coating, so that the fiber arrangement direction of each layer tends to be consistent; A good fiber film layer is solidified; repeating the production of fiber film layers and curing to form a ceramic fiber film laminated with multi-layer fiber film layers, wherein the fiber arrangement directions of adjacent fiber film layers are arranged crosswise, and the adjacent fiber film layers form a network Porous structure; sinteri...

Embodiment 1

[0032] Step (1), pretreatment of the ceramic substrate: add 10 parts of water, 12 parts of PVA, and 0.05 parts of polydimethylsiloxane into the container and stir evenly, and add 2 parts of alkaline silica sol in parts by mass Adjust the pH of the solution to 8, and the stirring speed is 300 rpm, add a portion of 1:1 diluted ASE-60, stir evenly, and make a viscous pretreatment slurry; coat the pretreatment slurry evenly On the surface of the ceramic substrate, the thickness is 10-50 microns, and then put the substrate into an oven at 110°C for curing.

[0033] Step (2), adding 75 parts of pure chopped ceramic fiber aqueous slurry containing 20% ​​alumina into the container, stirring for 10 minutes to make the slurry evenly dispersed without precipitation.

[0034] Step (3), in parts by mass, 12 parts of PVA, 0.05 parts of polydimethylsiloxane, and 10 parts of water are added to step (2) uniformly dispersed pure In the chopped ceramic fiber water-based slurry, add 2 parts of a...

Embodiment 2

[0040] Step (1), pretreatment of the ceramic substrate: add 8 parts of water, 16 parts of aluminum sol, and 0.1 part of polydimethylsiloxane into the container and stir evenly, and add 1 part of alkaline silicon Adjust the pH of the solution to 8 with the sol, add 2 parts of 1:1 diluted ASE-60 at a stirring rate of 300 rpm, stir evenly, and make a viscous pretreatment slurry; The pretreatment slurry is evenly coated on the surface of the ceramic substrate with a thickness of 10-50 microns, and then the ceramic substrate is placed in a microwave device for rapid drying.

[0041] Step (2): Add 73 parts of pure chopped ceramic fiber aqueous slurry containing 10% quartz chopped ceramic fiber into the container, stir for 5 minutes to disperse the slurry evenly without precipitation.

[0042] Step (3), according to the number of parts by mass, add 16 parts of aluminum sol, 0.1 part of polydimethylsiloxane, and 8 parts of water to the pure chopped ceramic fiber aqueous solution dispe...

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Abstract

The invention relates to a ceramic fiber membrane, in particular to a porous ceramic fiber membrane with a layered structure. The membrane comprises a plurality of fiber thin film layers, the fiber arrangement direction of each fiber thin film layer tends to be consistent, the fiber arrangement directions of adjacent fiber thin film layers are arranged in a crossed manner, and the adjacent fiber thin film layers form a reticular porous structure. The porous ceramic fiber membrane with the layered structure provided by the invention has the high porosity, the good fracture toughness and the stable performance.

Description

technical field [0001] The invention relates to a ceramic fiber membrane, in particular to a porous ceramic fiber membrane with a layered structure. Background technique [0002] The research on ceramic membranes began in the 1940s. Because ceramic membrane materials have many advantages: better thermal and chemical stability, higher mechanical strength, environmental friendliness, and controllable structure of inorganic porous membranes, Therefore, the research and application of ceramic membranes are welcomed by governments and research circles of various countries. Ceramic membranes can be divided into flat membranes, single-channel tubular membranes, multi-channel tubular membranes and hollow fiber membranes according to their shape and structure. Ceramic membrane materials are widely used in sewage treatment, gas-solid separation, industrial sterilization and other fields. Due to the high brittleness and poor toughness of ceramic materials, the application of ceramic ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B30/02B01D67/00B01D71/02C04B14/46
CPCC04B30/02B01D67/0039B01D71/02C04B14/46
Inventor 邱晨许小静徐泽跃董国强其他发明人请求不公开姓名
Owner 江苏省陶瓷研究所有限公司