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Bottom hole type crucible induction smelting gas atomization powdering device and method

A pulverizing device and atomized pulverizing technology, which is applied in the fields of gas atomized pulverizing and metal additive manufacturing, and can solve problems that do not involve the technical points of gas atomized pulverizing, scalding of atomizing nozzles or equipment, and liquid guiding. The problem of poor fit between the tube and the plug rod is achieved, and the assembly method is simple and effective, reducing heat transfer to the outside, and reducing the coating workload.

Active Publication Date: 2020-05-26
SHANGHAI ELECTRICGROUP CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the early stage of new material composition design and optimization process, if the technical solution is used, it will cause a huge waste of equipment and materials
[0005]CN204545419U relates to bottom-hole crucible induction melting gas atomization powder making, but it is more focused on the overall structure of equipment in a larger range, and the structure of key positions in the equipment , assembly method and milling process and parameters are not mentioned
In addition, in the actual gas atomization powder making experiment or production, there will be problems of "leakage" between the catheter and the inner crucible and the problem of poor fit between the catheter and the stopper rod. The former will cause the atomization nozzle or equipment to be alloyed. The melt is "scalded", which will cause the catheter to block and prevent the subsequent atomization process. The patent does not mention such engineering problems
[0006]The CN207222887U technical solution also involves bottom-hole crucible induction melting, but in fact this patent is a device for preparing amorphous alloy strips, although it can meet the requirements of gas atomization single crucible melting And diversion needs, but this technical solution does not involve the technical points of gas atomization pulverization
Secondly, the alloy melt above 1300°C has a small viscosity coefficient and better fluidity. If the catheter and the crucible are not well matched, the alloy melt will leak. First, it will waste materials, and second, it may cause equipment damage.
Finally, the crucible of this technical solution adopts a "cylindrical" structure, and some melt at the bottom may adhere to the bottom surface more, resulting in material waste
[0007]The existing gas atomization powder making device and technical scheme cannot meet the trial production of small-scale customized new material alloy powder. This technical scheme only uses a set of melting power supply, coil And crucible, can realize small batch customized powder making

Method used

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  • Bottom hole type crucible induction smelting gas atomization powdering device and method
  • Bottom hole type crucible induction smelting gas atomization powdering device and method
  • Bottom hole type crucible induction smelting gas atomization powdering device and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0086] An exemplary embodiment of the present invention, such as figure 1 As shown, a new type of gas atomization powder making device is provided, which is installed in a gas atomization powder making equipment, including:

[0087] The first crucible 1 is used to prevent the molten alloy from flowing out and damaging the equipment;

[0088] The second crucible 2, the second crucible 2 is arranged inside the first crucible 1, and a filling layer is arranged between the first crucible 1 and the second crucible 2, which is used for alloy melting;

[0089] An induction coil 3, the induction coil sleeve 3 is arranged outside the first crucible 1, and uses the principle of electromagnetic induction to heat and melt the alloy contained in the second crucible 2;

[0090] A thermal insulation component 4, the thermal insulation component 4 is arranged at the bottom of the first crucible 1 for supporting and leveling the first crucible 1, and at the same time can reduce the heat trans...

Embodiment 2

[0151] A specific embodiment of the present invention provides a novel gas atomization powder making device installed in a gas atomization powder making equipment, including:

[0152] The first crucible 1 is used to prevent the molten alloy from flowing out and damaging the equipment;

[0153] The second crucible 2, the second crucible 2 is arranged inside the first crucible 1, and a filling layer is arranged between the first crucible 1 and the second crucible 2, which is used for alloy melting;

[0154] An induction coil 3, the induction coil sleeve 3 is arranged outside the first crucible 1, and uses the principle of electromagnetic induction to heat and melt the alloy contained in the second crucible 2;

[0155] A thermal insulation component 4, the thermal insulation component 4 is arranged at the bottom of the first crucible 1 for supporting and leveling the first crucible 1, and at the same time can reduce the heat transfer from the upper end to the lower end;

[0156]...

Embodiment 3

[0220] A specific embodiment of the present invention, its gas atomization powder making device and assembly method are roughly the same as Embodiment 2, the only difference is:

[0221] The second crucible 2 is "arc" type and made of magnesium oxide.

[0222] Provide a kind of method of novel gas atomization powder making again, use the above-mentioned novel gas atomization powder making device, comprise the following steps:

[0223] Step B0, will GH3536 superalloy parent metal several sections, total weight 5kg is put into the second crucible 2, closes described gas atomization pulverizing equipment;

[0224] Step B1. Carry out vacuuming operation on the gas atomization pulverizing equipment, and stop the vacuuming operation when the internal vacuum degree of the gas atomization pulverizing equipment is 0.78Pa;

[0225] Step B2. Deliver argon to the gas atomization pulverization equipment after vacuuming, control the inflation pressure to 1.5MPa, and stop delivering argon...

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Abstract

The invention provides a novel gas atomization powdering device. A first crucible, a second crucible, an induction coil, a heat isolation component, a nozzle, a liquid guiding component, a plug rod, atemperature detection component and a clamping component are included. An assembling method of the novel gas atomization powdering device is further provided. A novel gas atomization powdering methodis further provided. The novel gas atomization powdering device, the assembling method of the novel gas atomization powdering device and the novel gas atomization powdering method have the advantagesthat the novel gas atomization powdering device and the assembling method are simple and effective; and meanwhile, based on the powdering method, corresponding powdering tests can be rapidly finished.

Description

technical field [0001] The invention relates to the fields of metal additive manufacturing and gas atomization powder production, and in particular to a bottom hole type crucible induction melting gas atomization powder production device and method. Background technique [0002] Metal additive manufacturing technology is known as the "third revolution" technology. At this stage, it has been applied in aerospace, medical implants, automobiles, molds, and prototype design. In the future, it will be used in key complex parts of high-end equipment. There is a larger application space. Although metal additive manufacturing has been applied at this stage, limited by material technology, there are only 20 to 30 kinds of alloy materials that can be maturely processed through additive manufacturing. Many complex parts cannot be additively manufactured using their original design materials. Only 304 / 316 stainless steel and other mature materials can be used as substitutes, but the fi...

Claims

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Application Information

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IPC IPC(8): B22F9/08B33Y40/00
CPCB22F9/082B33Y40/00B22F2009/0824B22F2009/0848B22F2009/0888Y02P10/25
Inventor 樊恩想刘小欣吴欢欢苏青付超廖文俊
Owner SHANGHAI ELECTRICGROUP CORP
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