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Heat treatment method of G115 steel small-diameter tube heated by flexible ceramic resistor

A heat treatment method and flexible ceramic technology, applied in heat treatment furnaces, heat treatment equipment, furnaces, etc., can solve problems such as making clear regulations on G115 steel small-diameter tube technology, and achieve the effect of ensuring performance

Inactive Publication Date: 2020-06-26
天津海运职业学院
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] To sum up, the current relevant standards and documents in the existing technology do not make clear regulations on the post-weld heat treatment process of G115 steel small-diameter pipes. Long-term stable operation has important practical significance

Method used

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  • Heat treatment method of G115 steel small-diameter tube heated by flexible ceramic resistor
  • Heat treatment method of G115 steel small-diameter tube heated by flexible ceramic resistor
  • Heat treatment method of G115 steel small-diameter tube heated by flexible ceramic resistor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment one: if figure 1 , 2 , Shown in 3, a kind of G115 steel small-diameter pipe heat treatment method by flexible ceramic resistance heating, comprises:

[0034] Heating treatment S102: Heating the welded G115 steel small-diameter pipe at 300°C / hour to the heating limit temperature S202 according to the heating control conditions;

[0035] Heat preservation treatment S103: heat preservation control of the heated G115 steel small-diameter pipe according to heat preservation control conditions and heat preservation time S203;

[0036] Cooling treatment S104: cooling the heat-preserved G115 steel small-diameter pipe at 300°C / hour to the cooling limit temperature S204.

[0037] Due to the use of heating treatment: heat the welded G115 steel small-diameter pipe according to the heating control conditions at 300 ° C / hour to the heating limit temperature; heat preservation treatment: heat the heated G115 steel small-diameter pipe according to the heat preservation c...

Embodiment 2

[0054] 1) Weld the main steam drain pipe with a specification of φ76mm×11.91mm according to the G115 welding process;

[0055] 2) After the G115 small-diameter tube is welded, slowly cool to 60°C, install a thermocouple so that the temperature control thermocouple is arranged in the center of the welded joint;

[0056] 3) Press the rope heater figure 1 Winding, the width is 250mm, the insulation width is 400mm,

[0057] 4) The temperature is raised to 790°C at 300°C / h, and the holding time is calculated as 3 hours based on 15 minutes / mm;

[0058] 5) Control the cooling rate from 300°C / h to 200°C, and cut off the power supply of the heater;

[0059] 6) Cool to room temperature, remove the heater, thermocouple and insulation device;

[0060] According to DL / T868-2014 "Welding Procedure Qualification Regulations", the hardness and impact test of the welded joints are carried out, and the results are as follows:

[0061]

Embodiment 3

[0063] 1) Weld the high-temperature reheat steam drain pipe with a specification of φ60.3×5.33 according to the G115 welding process;

[0064] 2) After the G115 small-diameter tube is welded, slowly cool to 50°C, install a thermocouple so that the temperature control thermocouple is arranged in the center of the welded joint;

[0065] 3) Press the rope heater image 3 Winding, the width is 200mm, and the insulation width is 350mm;

[0066] 4) The temperature is raised from 300°C / h to 800°C, and the holding time is calculated as 80min based on 15 minutes / mm;

[0067] 5) Control the cooling rate from 300°C / h to 200°C, and cut off the power supply of the heater;

[0068] According to DL / T868-2014 "Welding Procedure Qualification Regulations", the hardness test of welded joints is carried out, and the results are as follows

[0069]

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Abstract

The invention belongs to the technical field of postweld heat treatment, and particularly relates to a heat treatment method of a G115 steel small-diameter tube heated by a flexible ceramic resistor.The heat treatment method comprises the steps of temperature rise treatment, insulation treatment and cooling treatment. The heat treatment method solves the problems that formulating a reasonable postweld heat treatment technology has an important practical significance for steel grade popularization and application and long-term and stable operation of a generator set due to the fact that current relative standards and documents do not make clear provisions for the postweld heat treatment technology of a G115 steel small-diameter tube in the prior art, and the beneficial technical effects that the standard requirement can be met and the using performance is ensured are achieved.

Description

technical field [0001] The invention belongs to the technical field of post-weld heat treatment, and in particular relates to a heat treatment method for G115 steel small-diameter tubes heated by flexible ceramic resistance. Background technique [0002] Improving the steam temperature parameters of thermal power generation units can further improve power generation efficiency, reduce CO2 gas emissions, and improve environmental quality. At present, the maximum operating temperature of T92 steel commonly used in ultra-supercritical boiler units is 625°C, and G115 steel has independent knowledge in my country. The new heat-resistant steel with proprietary rights can reach a maximum operating temperature of 650°C, which is better than T92 steel. G115 steel small-diameter tubes can replace T92 steel as superheaters and reheaters for ultra-supercritical boiler units. The steel grade is 9%~ 12%Cr series high-alloy steel must be heat-treated after welding to reduce stress and unifor...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/34C21D9/08C21D9/50
CPCC21D1/34C21D9/085C21D9/505
Inventor 齐向前
Owner 天津海运职业学院