Check patentability & draft patents in minutes with Patsnap Eureka AI!

Microwave film reaction device

A technology of reaction device and microwave film, which is applied in the field of new chemical reactors, can solve the problems of fast reaction speed, difficulty in penetration, and great safety risks, and achieve the effect of rapid response, large heat dissipation area, and rapid heat dissipation

Pending Publication Date: 2020-06-30
上海泰初化工技术有限公司
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the microwave-promoted chemical reaction also has its shortcomings that are difficult to overcome. Generally speaking, the thickness of the liquid in the traditional reactor is too large. The microwave is absorbed by the surface of the liquid and it is difficult to penetrate into the interior of the liquid.
More importantly, the internal reaction speed of the reaction system is too fast, and the heat inside the reaction system is difficult to remove from the system.
Internal overheating will cause the system to suddenly gasify, which poses a very large safety risk
Although, some continuous reactors solve such problems through microchannel reactors or tubular reactors, but such solutions have the following two disadvantages: One disadvantage is that when the liquid viscosity becomes larger Sometimes, the reactor will be blocked, and the pressure of the transfer pump required will exceed the range of use; another disadvantage is that the small molecule products produced by the microchannel or tubular reactor are difficult to remove from the system

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Microwave film reaction device
  • Microwave film reaction device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Embodiment 1: In this embodiment, the mechanical stirring device (1), the reactor wall surrounds a cylindrical cavity, the stirring rod in the middle is attached with its wave-guiding structure, and the wave-guiding opening is directed from the stirring rod to the reactor wall. On the stirring structure, there is a scraper that does a helical movement with the stirring rod, and the distance between the scraper and the reactor wall is 5mm (see attached figure 1 ).

[0030] The operation process is as follows: the liquid form of the reaction material enters the reactor in a tangent line, and due to the high-speed movement of the scraper, the liquid reaction material is driven by the scraper to form a thin film and coated on the inner surface of the reactor wall, and the microwave is irradiated from the waveguide On the surface of the liquid, the reaction proceeds rapidly, and due to the effect of gravity, the reaction material liquid descends spirally on the reactor wall....

Embodiment 2

[0031] Embodiment 2: In this embodiment, the cylindrical cavity formed by the reactor wall, the film-forming device is a cylinder with an unprecedented shape close to the frontal cylinder. connected, the other pointing to the outlet of the reaction wall cavity. The shaft end is horizontal to the axis of the reactor, and the film-forming device rotates along the axis to push the reaction material liquid forward. The wall of the reactor is permeable to microwaves, and there is a microwave generating device outside. (attached figure 2 )

[0032] The reaction material liquid enters the spiral of the film forming device through the reactor wall, and advances spirally along the reactor wall and the groove of the film forming device due to the centrifugal force of rotation. The reactor wall is made of microwave-permeable material, and the microwave irradiates the material liquid through the reactor wall.

Embodiment 3

[0033] Embodiment 3: Its structure is similar to that of Embodiment 2, except that the reactor wall and the film-forming device can move in the same direction or in opposite directions.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Depthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a microwave film reaction device which comprises four parts including a first part which is a mechanical transmission device (1), a second part which is a microwave emission device (2), a third part which is a film forming device (3), and a fourth part which is a cavity defined by a reactor wall (4); in the reaction device, the film forming device is arranged in the cavitydefined by the reactor wall, the film forming device (2) and / or the reactor wall (4) are / is moved through the mechanical transmission device, so that material liquid flows along the reactor wall in afilm shape, and microwaves irradiate the flowing liquid to promote chemical reaction acceleration.

Description

technical field [0001] The invention belongs to the field of novel chemical reactors. It specifically relates to a new type of reaction device, through the movement of the film forming device parts and the cavity of the reactor wall, the reaction material liquid is made into a film by physical force and flows along the reactor wall, and the chemical reaction is promoted by microwaves. . Background technique [0002] Microwave acting on chemical reactions has the characteristics of fast, low energy consumption, high efficiency and environmental protection. The speed of some reactions promoted by microwaves can be more than 10,000 times that of common chemical reactions, and the reactions that generally take dozens of hours can be promoted by microwaves in only a few minutes. However, the microwave-promoted chemical reaction also has its insurmountable shortcomings. Generally speaking, the thickness of the liquid in the traditional reactor is too large, and the microwave is ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B01J19/12
CPCB01J19/126
Inventor 谭昊明付其璋陈和粲
Owner 上海泰初化工技术有限公司
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More