Forming die and method for preparing high-performance radial neodymium-iron-boron magnet

A technology for forming molds and radial rings, which is applied in metal processing equipment, inductance/transformer/magnet manufacturing, electrical components, etc., can solve the problems of material waste in the inner hole, low actual pass rate, and affect the concentricity of the inner hole, etc., to achieve Improve fluidity and eliminate the effect of orientation field difference

Pending Publication Date: 2020-07-10
浙江凯文磁业有限公司
View PDF2 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of high-speed motor generally uses radially oriented sintered NdFeB magnetic rings, and radial cylinders can be directly molded, but it is difficult to directly mold radial rings
Due to the anisotropy of NdFeB magnetic crystals, radial products are easy to crack, and direct molded radial rings are more likely to crack and deform
The final product is a perfect circular inner hole. At present, the radial circular ring is generally produced by making a radial cylinder first, and then drilling the inner hole. This method causes waste of some materials in the inner hole; while some high-speed Motor products need to use radial ring magnets with elliptical inner holes, and have high requirements for the concentricity of the long and short axes of the elliptical inner holes of the magnets. The final product with elliptical inner holes can only be processed by electric pulses. This processing method costs very high
At present,

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Forming die and method for preparing high-performance radial neodymium-iron-boron magnet
  • Forming die and method for preparing high-performance radial neodymium-iron-boron magnet
  • Forming die and method for preparing high-performance radial neodymium-iron-boron magnet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] 1) The industrial pure metal raw materials are weighed and proportioned according to the composition of the NdFeB alloy by weight percentage, and the composition mass percentage of the NdFeB alloy is (PrNd 1-x RE x ) a Fe bal Al b Cu c m d co e B f , where a=30%; where RE uses Dy element, x=0.025; b=0.4%; c=0.2%; e=1%, f=0.92%; where d=0.3%, M is Ti element 0.1% , Ga element 0.12%; R-Fe-B-M alloy coarse powder was obtained by cast sheet-hydrogen crushing process; 2) The prepared coarse powder was added to the polymer dispersant to homogenize and stir; 3) Step 2) prepared The obtained powder is jet milled to obtain a fine powder with a particle size of 2.4-8.5um; 4) The prepared fine powder is subjected to three-dimensional mixing and mixing treatment, and a spraying method is used during the three-dimensional mixing, and a mixed liquid additive is evenly added to improve the fine powder. Formability and fluidity; the monomer concentration of solvent oil is 50g / 1...

Embodiment 2

[0066] 1) The industrial pure metal raw materials are weighed and proportioned according to the composition of the NdFeB alloy by weight percentage, and the composition mass percentage of the NdFeB alloy is (PrNd 1-x RE x ) a Fe bal Al b Cu c m d co e B f , where a=30%; where RE uses Dy element, x=0.025; b=0.4%; c=0.2%; e=1%, f=0.92%; where d=0.3%, M is Ti element 0.1% , Ga element 0.12%; R-Fe-B-M alloy coarse powder was obtained by the casting-hydrogen crushing process; 2) The coarse powder obtained in step 1) was added to the polymer dispersant to homogenize and stir; 3) the step 2) The prepared powder is jet milled to obtain a fine powder with a particle size of 2.4-8.5um; 4) The fine powder obtained in step 3) is subjected to three-dimensional stirring and mixing treatment, and the three-dimensional stirring is performed by spraying, and the solvent is evenly added A liquid mixed additive composed of oil, dispersant, low molecular polymer antioxidant, release agent...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Granularityaaaaaaaaaa
Granularityaaaaaaaaaa
Login to view more

Abstract

The invention discloses a forming die and method for preparing a high-performance radial neodymium-iron-boron magnet. The forming die comprises a female die with an oval cavity, an elastic element, amagnetism gathering plate made of a near-permeability material, an upper pressing head, a lower pressing head, an inner hole core rod, a female die sliding block, an elastic element and the like, wherein the upper pressing head and the lower pressing head are made of nonmetal diamagnetic materials. A mixed liquid additive containing a dispersing agent, an antioxidant, a release agent, nitride andthe like is added in a pulse spraying manner during three-dimensional stirring, so that the formability and fluidity of powder are improved; a multi-time magnetization opposite progressive pre-pressing process is adopted, so that automatic pressing and demolding of a radial circular ring are realized, and cracking of the magnet due to uneven density is avoided; and the oxygen content of the magnetis effectively reduced, so that nitrides are distributed at a grain boundary, the growth of crystal grains is inhibited, the crystal grains are effectively refined, the intrinsic coercivity of the neodymium magnet is improved, and the radial ring neodymium magnet with low cost and high performance is prepared.

Description

technical field [0001] The invention relates to a molding die and method for preparing a high-performance radial ring neodymium magnet, and is particularly suitable for the preparation of a high-performance and high coercivity sintered NdFeB radial ring magnet. Background technique [0002] At present, there is a strong demand for 100,000-150,000-rpm high-speed motors in high-lift water pumps, vacuum cleaners, hair dryers, and mite removers. Higher speeds can be converted into greater suction, and the working time and service life of the power supply are also longer. . Such high-speed motors generally use radially oriented sintered NdFeB magnetic rings, and radial cylinders can be directly molded, but it is difficult to directly mold radial rings. Due to the anisotropy of NdFeB magnetic crystals, radial products are easy to crack, and direct molded radial rings are more likely to crack and deform. The final product is a perfect circular inner hole. At present, the radial c...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B22F3/03B22F3/087B22F9/02B22F9/04B22F1/00B22F3/10B22F3/24H01F41/02
CPCB22F3/03B22F3/087B22F9/023B22F9/04B22F3/10B22F3/24H01F41/0266B22F2009/045B22F2003/248B22F1/10
Inventor 卢阳春强傲生卢汉洲
Owner 浙江凯文磁业有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products