Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Hot-gas welding plastic welding equipment and welding method

A technology for plastic welding and equipment, which is applied in the field of hot gas welding plastic welding equipment and welding, and can solve problems such as difficult to remove, uneven pits, and affecting welding quality.

Pending Publication Date: 2020-09-25
长春超维智能设备制造有限公司
View PDF0 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the methods of plastic welding mainly include hot plate welding, vibration friction welding, laser welding, etc., among which hot plate welding is to melt the plastic parts through the contact between the heating plate and the plastic parts. It will be attached to the hot plate to cause wire drawing, and the contact surface between the plastic part and the hot plate will be uneven. At the same time, the surface of the hot plate will be polluted by the plastic part, and some plastic material will remain, which will affect the welding quality of the plastic part during the re-welding process; The vibration friction welding is to load a certain axial pressure on the welding surface of two plastic parts, and the frictional heat generated by the violent friction movement will weld the welding surfaces of the two plastic parts together. Due to the severe friction, usually at the end of welding Sometimes it will be found that the welding surface of the two plastic parts has dropped a lot of plastic debris due to friction. These debris will be scattered on the tooling or bonded to the welding surface of the plastic parts. It is difficult to be completely removed, and there will be damage to the product. It will have a great impact, and it will produce a lot of noise during the welding process, which will cause certain damage to the health of the operator; laser welding is to first press the welding surfaces of the two plastic parts together with a low pressure, and then pass The concentrated radiation waves generated by the laser melt the welding surface of the plastic parts, thereby welding the two plastic parts together. Laser welding has certain requirements for the material of the plastic parts. Two kinds of plastic parts welded together, one plastic part The material must be transparent to the laser, and the material of another plastic part is opaque to the laser, so that laser welding can be realized, and the cost of laser welding is relatively high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Hot-gas welding plastic welding equipment and welding method
  • Hot-gas welding plastic welding equipment and welding method
  • Hot-gas welding plastic welding equipment and welding method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0101] Embodiment 1: Hot gas welding plastic welding equipment

[0102] refer to Figure 2 to Figure 4 Shown: hot gas welding plastic welding equipment, including a base 1, the first frame body 101 and the second frame body 102 with the same structure and symmetrically arranged are fixedly installed on both sides of the front end of the base 1, the first frame body 101 and the second frame body Between 102, from bottom to top, a sliding platform 2 and an upper sliding platform 3 that can move up and down are arranged sequentially. The upper end of the sliding platform 2 is equipped with a lower mold fixture 4 for fixing the lower plastic parts, and the lower end of the upper sliding platform 3 is installed with a fixed upper. The upper mold fixture 5 of the plastic part; the third frame body 103 and the fourth frame body 104 with the same structure and symmetrically arranged are fixedly installed on both sides of the rear end of the base 1, and the third frame body 103 and the...

Embodiment 2

[0118] Embodiment 2: the following will be based on Figure 1 to Figure 21 The welding method of the hot gas welding plastic welding equipment provided by the present invention is described in detail.

[0119] The welding method of the hot gas welding plastic welding equipment uses the upper mold fixture 5 and the lower mold fixture 4 to clamp and fix the upper plastic part and the lower plastic part respectively; the operator takes the upper plastic part, and the welding surface of the upper plastic part faces down, With the non-welding side facing up, place the non-welding end of the upper plastic part in the upper mold positioning part 504, and use the upper mold clamping cylinder 505 on both sides and the upper mold jaw 505 to clamp and fix the upper plastic part; The worker takes down the plastic part, the welding side of the lower plastic part faces up, and the non-welding side faces down, and the non-welding end of the lower plastic part is placed in the lower mold posi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides hot-gas welding plastic welding equipment and a welding method. The equipment comprises a base, on which a first frame, a second frame, a third frame and a fourth frame are arranged, wherein a lower slide table and an upper slide table are arranged on the first frame and the second frame, the upper end of the lower slide table is provided with an upper mold clamp, the lowerend of the upper slide table is provided with a lower mold clamp, the third frame and the fourth frame are provided with a middle slide table used to occupy or avoid space positions among the lower slide table and the upper slide table and the lower slide table, and a nitrogen heating middle mold is arranged on the middle slide table. When welding with hot gas welding plastic welding equipment, there is no such problem of poor welding quality after the hot plate is contaminated by plastic parts in hot plate welding, and there is no such problem of friction debris in the process of vibration friction welding. Heated nitrogen is used to heat the welding surface of an upper plastic part and a lower plastic part to the welding temperature for welding then, which costs less than the laser welding. And as long as it is a plastic part, the plastic part can be welded by the equipment to expand the application range of the equipment.

Description

technical field [0001] The invention belongs to the technical field of welding equipment, and in particular relates to a hot gas welding plastic welding equipment and a welding method. Background technique [0002] At present, the methods of plastic welding mainly include hot plate welding, vibration friction welding, laser welding, etc., among which hot plate welding is to melt the plastic parts through the contact between the heating plate and the plastic parts. It will be attached to the hot plate to cause wire drawing, and the contact surface between the plastic part and the hot plate will be uneven. At the same time, the surface of the hot plate will be polluted by the plastic part, and some plastic material will remain, which will affect the welding quality of the plastic part during the re-welding process; The vibration friction welding is to load a certain axial pressure on the welding surface of two plastic parts, and the frictional heat generated by the violent fri...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B29C65/10B29C65/78B29C31/00
CPCB29C31/006B29C65/103B29C65/7841B29C66/00141B29C66/87B29C66/872B29C66/97
Inventor 张春生张爱淇
Owner 长春超维智能设备制造有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products