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Production line digital twinning system

A production line, twinning technology, applied in general control systems, control/regulation systems, comprehensive factory control, etc., can solve the problems of lack of effective use of actual data, low technical difficulty in installation and deployment, deviation of simulation results, etc., to shorten the time of manual evaluation. Time, improve error proofing ability, reduce the effect of layout cost

Active Publication Date: 2020-09-25
SHANGHAI SPACE PRECISION MACHINERY RES INST
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The simulation of the manufacturing execution process of the workshop production line is a complicated process. At present, some 3D simulation software can be used to perform virtual simulation of the layout of the production line, the manufacturing process path, and the logistics plan. However, this virtual simulation is based on the theory in the design process. Data, lack of effective use of actual data, the obtained simulation results also have certain deviations from the actual
For the monitoring of the production process of the production line, at present, through the installation of surveillance cameras, video recording and storage of the production screen of the production line can realize real-time monitoring of the production process of the production line. The technical difficulty of installation and deployment is relatively low, but the cost is high and the storage capacity Large volume, high management difficulty, high maintenance cost

Method used

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  • Production line digital twinning system
  • Production line digital twinning system
  • Production line digital twinning system

Examples

Experimental program
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Effect test

Embodiment 1

[0096] Refer below figure 1 , the principle and working process of the present invention will be described in detail through an embodiment: the digital twin production line in this embodiment includes 1 line edge warehouse and 2 processing units. Among them, the line side warehouse is composed of a finished product warehouse and 3 semi-finished product warehouses; one processing unit is composed of a three-degree-of-freedom manipulator, a return-shaped conveyor belt and two machine tools, and the other processing unit is composed of a six-degree-of-freedom manipulator Composed of manipulator and 3 machine tools. It should be noted that the structural composition of the workshop production line is not limited to this, and may also have other structural forms.

[0097] like figure 1 As shown, the production line digital twin system in this embodiment specifically includes the following steps:

[0098] The real-time data acquisition module uses a variety of sensors and industr...

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PUM

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Abstract

The invention discloses a production line digital twinning system, and the system builds a digital twinning production line through instantiation of an industrial information model module, and writesa communication and motion control program based on a Unity 3D physical engine to build a production line twinning system man-machine interaction module. The data acquisition module acquires and analyzes the actual state data of the production line in real time, compiles a communication program based on an MQTT protocol to realize data synchronization between the twin system and the physical production line, manages the state data of the production line and forwards the state data to the production line performance evaluation module; the production line performance evaluation module calculatesperformance indexes of the production line in real time by analyzing the production line operation data; and the production line control service module is used for controlling workshop production line equipment by issuing a numerical control instruction to the equipment in the system. According to the invention, the simulation process of the production line manufacturing execution process is simplified, the design efficiency of the production line simulation system is improved, and the workshop production integrated management level is improved.

Description

technical field [0001] The invention relates to the technical field of intelligent manufacturing, in particular to a digital twin system of a production line. Background technique [0002] Digital twin is to digitally create a virtual model of a physical entity, use data to simulate the behavior of the physical entity in the real environment, and add or expand new capabilities for the physical entity through means such as virtual-real interactive feedback, data fusion analysis, and decision-making iterative optimization. For the field of manufacturing, digital twin can also be defined as "a digital description of manufacturing elements such as people, products, equipment, and processes, and is updated synchronously with changes in object display status, working conditions, product geometry, and resource status." Dynamic model", this digital description provides the dynamic characteristics of the operation of elements and physical world "things", and exists in the whole life ...

Claims

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Application Information

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IPC IPC(8): G05B19/418
CPCG05B19/41805G05B19/41815G05B19/4183G05B19/41835G05B19/4184G05B19/41845G05B19/41855G05B19/4186G05B19/41865G05B19/4188G05B19/41885Y02P90/02
Inventor 洪海波宋倩郭具涛钟珂珂刘骁佳时常鸣王英伟
Owner SHANGHAI SPACE PRECISION MACHINERY RES INST
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