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Energy-saving lamp manufacturing process

A manufacturing process and technology of energy-saving lamps, applied in the direction of lighting devices, light sources, semiconductor devices of light-emitting elements, etc., can solve the problems that the power supply cannot continue to provide light, achieve good social promotion, realize environmental protection, and reduce safety problems.

Pending Publication Date: 2020-11-13
浙江西兴光电科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention provides a manufacturing process of an energy-saving lamp, aiming to solve the above-mentioned problem that the light cannot be continuously provided after the power is turned off

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The invention provides a manufacturing process of an energy-saving lamp, which specifically includes the following steps:

[0027] Step 1: Parts preparation, using an ultrasonic cleaning machine to clean the PCB board, lamp holder, plastic mounting base, electronic component ballast, ballast substrate, upper plastic parts and lower plastic parts to be installed, and dry them for later use;

[0028] Step 2: Pressure welding, use an aluminum wire welding machine to connect the electrode to the LED core as the lead of the current, where the LED core is set in an S shape, and there are a set of filament wires at both ends of the bottom of the tube core, a total of 4 wires, The inner wall of the S-shaped tube core is coated with a mixed phosphor, and the mixed phosphor is uniformly mixed with halogen powder and rare earth three-base toner according to the weight ratio of 1:1;

[0029] Step 3: Encapsulate, protect the LED die and bonding wire with epoxy by dispensing glue;

...

Embodiment 2

[0039] The invention provides a manufacturing process of an energy-saving lamp, which specifically includes the following steps:

[0040] Step 1: Parts preparation, using an ultrasonic cleaning machine to clean the PCB board, lamp holder, plastic mounting base, electronic component ballast, ballast substrate, upper plastic parts and lower plastic parts to be installed, and dry them for later use;

[0041] Step 2: Pressure welding, use an aluminum wire welding machine to connect the electrode to the LED core as the lead of the current, where the LED core is set in an S shape, and there are a set of filament wires at both ends of the bottom of the tube core, a total of 4 wires, The inner wall of the S-shaped tube core is coated with a mixed phosphor, and the mixed phosphor is uniformly mixed with halogen powder and rare earth three-base toner according to the weight ratio of 1:1;

[0042] Step 3: Encapsulate, protect the LED die and bonding wire with epoxy by dispensing glue;

...

Embodiment 3

[0052] The invention provides a manufacturing process of an energy-saving lamp, which specifically includes the following steps:

[0053] Step 1: Parts preparation, using an ultrasonic cleaning machine to clean the PCB board, lamp holder, plastic mounting base, electronic component ballast, ballast substrate, upper plastic parts and lower plastic parts to be installed, and dry them for later use;

[0054] Step 2: Pressure welding, use an aluminum wire welding machine to connect the electrode to the LED core as the lead of the current, where the LED core is set in an S shape, and there are a set of filament wires at both ends of the bottom of the tube core, a total of 4 wires, The inner wall of the S-shaped tube core is coated with a mixed phosphor, and the mixed phosphor is uniformly mixed with halogen powder and rare earth three-base toner according to the weight ratio of 1:1;

[0055] Step 3: Encapsulate, protect the LED die and bonding wire with epoxy by dispensing glue;

...

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Abstract

The invention discloses an energy-saving lamp manufacturing process, and particularly relates to the technical field of energy-saving lamps. The energy-saving lamp manufacturing process comprises thefollowing steps: step 1, part preparation, step 2, pressure welding, step 3, packaging, step 4, plugging, step 5, plate mounting, step 6, light storage lamp tube connection, step 7, plastic part buckling, step 8, tin soldering, step 9, aging, step 10, testing and step 11, packaging. In the energy-saving lamp manufacturing process, light energy can be stored through the light storage material, thelight storage material can automatically absorb natural light or partial light radiation of the luminous body of the energy-saving lamp, the properties of the photoinduced energy storage noctilucent powder are utilized, when the energy-saving lamp is powered off and the brightness in a room is lower than a certain degree, and the light storage lamp tube can release the light energy stored in the photoinduced energy storage noctilucent powder in the form of visible light, so that the continuous lighting in a dark environment is realized.

Description

technical field [0001] The invention belongs to the technical field of energy-saving lamps, and in particular relates to a manufacturing process of energy-saving lamps. Background technique [0002] Energy-saving lamps, also known as energy-saving bulbs, electronic bulbs, compact fluorescent lamps and integrated fluorescent lamps, refer to lighting equipment that combines fluorescent lamps and ballasts into a whole. The energy-saving lamp is actually a compact fluorescent lamp with its own ballast. When the energy-saving lamp is ignited, the filament of the lamp tube is first heated by the electronic ballast, and the filament starts to emit electrons (because some electronic powder is coated on the filament). The electrons collide with the argon atoms filled in the lamp tube. After the collision, the argon atoms gain energy and then hit the mercury atoms inside. After absorbing the energy, the mercury atoms transition and ionize, forming a plasma state in the lamp tube. [...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F21K9/90
CPCF21K9/90
Inventor 姚万钧
Owner 浙江西兴光电科技有限公司
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