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Cloud data analysis method, device and system for air compressor

An air compressor, cloud data technology, applied in data processing applications, mechanical equipment, machines/engines, etc., can solve the problems of maintenance cycle impact, damaged parts, inaccurate prediction, etc., to achieve the effect of improving accuracy

Active Publication Date: 2022-08-09
东泽节能技术(苏州)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the performance parameters of consumable parts given by the manufacturer are less accurate
And further predictions based on these performance parameters are not accurate enough
[0004] For example, the manufacturer will generally give the maintenance cycle of a specific consumable part, that is, the maintenance cycle, but for the same type of consumable parts, the maintenance cycle given is the same, without considering the various operating states of the air compressor Such as overload, various weather conditions such as extremely low temperature and other conditions
Obviously, these factors will have a greater impact on the maintenance cycle of consumable parts
For example, for some filter equipment, the ambient air index obviously has a greater impact on its maintenance cycle
If the maintenance is carried out according to the maintenance cycle given by the manufacturer, it obviously cannot meet the needs, or the consumable parts that do not need maintenance have been maintained in advance or have not been maintained, and the consumable parts have been damaged.

Method used

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  • Cloud data analysis method, device and system for air compressor
  • Cloud data analysis method, device and system for air compressor
  • Cloud data analysis method, device and system for air compressor

Examples

Experimental program
Comparison scheme
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Embodiment 1

[0069] Embodiment 1 of the present application provides a cloud data analysis system for an air compressor, such as figure 1 shown, including:

[0070] At least two information collection devices 11 ( figure 1 Two are shown) for collecting the information of the corresponding air compressor 13 , and the server 12 for cloud communication with the information collecting device 11 .

[0071] The information collection device is in one-to-one correspondence with the air compressors, and is used for collecting operating parameter information and operating environment information of the corresponding air compressors and sending them to the server. Specifically, the information acquisition device can obtain corresponding parameters by connecting each sensor of the air compressor, such as a temperature sensor, a pressure sensor, a flow sensor, and the like. As for the operating environment information, the information collection device can collect information based on existing techn...

Embodiment 2

[0081] The second embodiment of the present application is used to specifically illustrate the prediction of the actual service period of the wearable parts based on the above method. We know that the manufacturer will give a maintenance cycle for each consumable part, so that the maintenance provider can determine the maintenance time for maintenance based on the maintenance cycle.

[0082] For example, the maintenance cycle of the air filter element is 5,000 hours, and the current accumulated operation time is 2,000 hours, so the maintenance time will be after 3,000 hours. However, based on the above analysis, it can be seen that the actual usable cycle of the air filter element is different under different environments and operating states. Maybe much more than 5000 hours, maybe much less than 5000 hours. Therefore, determining the maintenance time based on the maintenance cycle given by the manufacturer will cause a large error. For this reason, the second embodiment of ...

Embodiment 3

[0091] Corresponding to the above system embodiments, the present application also provides a cloud data analysis method for an air compressor, which is applied in the above system, and the method includes:

[0092] The information collection device is in one-to-one correspondence with the air compressors, collects operating parameter information and operating environment information of the corresponding air compressors and sends them to the server;

[0093] The server determines, according to the operating parameter information, the operating state of each consumable part of the air compressor, and stores the operating state and the operating environment information as historical operating information of each consumable part in association;

[0094] The server constructs a performance prediction model of the wearable parts of each model according to the historical operation information of the wearable parts and the stored historical maintenance information of the wearable part...

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Abstract

The embodiments of the present application disclose a cloud data analysis method, device and system for an air compressor, wherein the system includes: at least two information collection devices and a server for performing cloud communication with the information collection devices; the information collection device and the air compressor are one-to-one Correspondingly, it is used to collect the operating parameter information and operating environment information of the corresponding air compressor and send it to the server; the server is used to determine the operating state of each wear part of the air compressor according to the operating parameter information, and use the operating state and operating environment information as each loss. The historical operation information of each consumable part is associated and stored; the server is used to construct the performance prediction model of each type of consumable parts according to the historical operation information of each consumable part and the stored historical maintenance information of each consumable part; the server is used to utilize the use performance prediction model, Combined with the currently received operating parameter information and operating environment information, the use performance of the corresponding consumable parts is predicted. The accuracy of prediction is improved by the present application.

Description

technical field [0001] The present application relates to the field of air compressor maintenance, in particular to an air compressor-based cloud data analysis method, device and system. Background technique [0002] An air compressor will involve the use of multiple wear parts, such as air filter, oil filter, oil separator, etc. Each lossy part has a different model, and the performance of different models of lossy parts is different. For example, different types of air filter elements have different service lives under the same operating state, or different types of air filter elements have different failure rates in different weather environments. [0003] However, there are various factors that affect the performance of wear parts, and the manufacturers of wear parts cannot predict various factors to accurately predict the performance of wear parts. Moreover, the actual use environment, such as the weather and the operating state of the air compressor, is changeable, a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F04B49/06G06Q10/08G06Q10/00
CPCF04B49/065G06Q10/087G06Q10/20
Inventor 卞光辉
Owner 东泽节能技术(苏州)有限公司