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Industrial product defect detection method and industrial intelligent camera

A technology for defect detection and industrial products, applied in the direction of neural learning methods, optical testing flaws/defects, measuring devices, etc., can solve problems such as complex defect structures, incapable of accurate and effective positioning in the production environment, inability to memorize and learn workpieces, etc., to achieve identification Effect of Accuracy Improvement

Pending Publication Date: 2020-12-15
深检数据科技(江苏)有限公司
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AI Technical Summary

Problems solved by technology

[0005] (1) Image processing software uses solidified defect detection methods such as: dimension measurement, edge extraction, simple location search, etc. These methods cannot accurately and effectively locate defects with complex defect structures and complex production environments;
[0006] (2) It is impossible to carry out special treatment for different products and defects;
[0007] (3) It is impossible to memorize and learn the detected workpieces. Once the detection model is fixed, the accuracy is relatively fixed
[0010] However, the above problems are still not effectively solved, so there are deficiencies in the existing industrial smart camera detection field, which needs to be improved and improved.

Method used

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  • Industrial product defect detection method and industrial intelligent camera
  • Industrial product defect detection method and industrial intelligent camera
  • Industrial product defect detection method and industrial intelligent camera

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Embodiment Construction

[0044] In order to make the object, technical solution and effect of the present invention more clear and definite, the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

[0045] Please also refer to figure 1 and figure 2 , the present invention provides an industrial smart camera for defect detection, including an image acquisition system and an image defect recognition system;

[0046] The image acquisition system includes an on-board camera chip 11, a low-distortion lens 12, and a controllable light source 13; the low-distortion lens 12 and the controllable light source 13 are respectively connected to the on-board camera chip 11;

[0047]The image defect recognition system includes an embedded processor 21 and a memory chip 22; the onboard camera chip 1...

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Abstract

The invention relates to an industrial product defect detection method and an industrial intelligent camera. The industrial product defect detection method comprises the steps: S1, starting an industrial intelligent camera, and an onboard camera chip adjusting controllable light source illumination parameters according to imaging requirements; S2, photographing an industrial product by using the low-distortion lens, and transmitting a photographed product image to the embedded processor through the onboard camera chip; and S3, the embedded processor performing defect identification on the product image by using the deep learning defect detection model, and outputting an inference result to the outside. The industrial intelligent camera carries the deep learning defect detection model, defects with complex structures and complex production environments can be efficiently recognized, meanwhile, the deep learning defect detection model capable of adapting to different workpieces and environments can be loaded and updated through the server, and the industrial intelligent camera is used for collecting images of industrial products. Therefore, instant detection of product defects can berealized.

Description

technical field [0001] The invention relates to industrial product detection, in particular to an industrial product defect detection method and an industrial smart camera. Background technique [0002] At present, the machine vision system in the field of industrial defect detection is mainly divided into two parts: the image acquisition unit composed of traditional cameras, lenses, light sources, camera fixation and motion mechanisms, and the machine vision detection system composed of image processing units such as PC hosts and image acquisition cards. This kind of machine vision has high extensibility and plasticity. Custom hardware and custom software development can be done for different product defects. However, this traditional detection system has problems such as large hardware structure, complicated deployment and loading and unloading, and more professional and technical personnel required for system deployment. [0003] The industrial smart camera system appli...

Claims

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Application Information

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IPC IPC(8): G01N21/88H04N5/225H04N5/232G06N3/04G06N3/08G06T5/00G06T7/00G06T7/90
CPCG01N21/8851G06T7/0004G06T7/90G06N3/08G01N2021/8887H04N23/50H04N23/56H04N23/55H04N23/54H04N23/661G06N3/045G06T5/70
Inventor 朱岱杨彬崔凯阳张鸿轩赵明超许筱婷周真
Owner 深检数据科技(江苏)有限公司
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