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Automobile battery box lower cover weld joint gas leakage position detection device and method

An automotive battery and testing device technology, applied in the field of machinery, can solve the problems of uneven distribution of welding seams on the lower cover of the battery box, difficult airtightness detection of airtight spaces, and high loss costs, so as to reduce the scrap rate, quickly detect and increase costs. rate effect

Pending Publication Date: 2021-02-09
天津七所高科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Electric vehicle (BEV) refers to a vehicle powered by a vehicle-mounted power supply, driven by a motor to drive the wheels, and meets the requirements of road traffic and safety regulations. Due to its smaller impact on the environment than traditional vehicles, its prospects are widely optimistic; among electric vehicles Batteries are an essential part. At present, lithium-ion batteries are more and more widely used in the automotive industry due to their advantages of small size, light weight, environmental protection and reusability. However, the production process of car battery boxes requires strict To ensure that the internal airtightness meets the design requirements, the airtightness test of the overall weld is generally carried out. When the overall airtightness is found to be unable to meet the requirements, the workpiece is scrapped, and the loss cost is high; therefore, the lower cover of the battery box and the battery box are required The upper cover meets the airtightness requirements respectively. In the prior art, the lower cover of the battery box is spliced ​​by several aluminum profiles and aluminum plate arc welding. Due to the uneven distribution of joints, it is difficult to make a separate closed space for air tightness testing; for the lower cover of the car battery box formed by arc welding of aluminum profiles, due to the complexity of the mechanism, there has been no good method for detecting the position of the weld seam leak. It is necessary to provide a new technical solution to provide a basis for workers to repair welding and reduce product scrap rate, so as to solve the above technical problems

Method used

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  • Automobile battery box lower cover weld joint gas leakage position detection device and method

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Embodiment 1

[0026] The invention provides a device for detecting the air leakage position of the welding seam of the lower cover of an automobile battery box, comprising a frame 1, on which an inflatable mechanism 2 is arranged, and the inflatable mechanism 2 is fixed on the frame 1 in a well-known manner, such as sticking Knotting, welding, buckle connection, etc., the battery box lower cover 3 is placed in the inflation mechanism 2, and the battery box lower cover 3 is completely embedded in the inflation mechanism 2, so as to realize the function of inflating and sealing the periphery of the battery box lower cover 3; The upper part of the inflatable mechanism 2 is provided with a sealing cover 4 that cooperates with it, and the sealing cover 4 forms a sealed cavity together with the lower cover of the battery box 3 and the inflating mechanism 2, so as to realize the function of leakage of all welds to be checked; Wherein, the gas inlet 5 is provided on the inflation mechanism 2, and th...

Embodiment 2

[0030] The difference between this embodiment and Embodiment 1 is that this embodiment also includes a quick clamping mechanism 7, specifically, a quick clamping mechanism 7 is provided between the inflation mechanism 2 and the sealing cover plate 4, and the quick clamping mechanism 7 is Multiple, quick-clamp mechanism 7 is further used to fully press the sealing cover plate 4 with the inflation mechanism 2 and the battery box lower cover 3 to form a sealed cavity, and realize the function of detecting from the periphery of the battery box lower cover 3 to the inside .

Embodiment 3

[0032] This embodiment provides a method for detecting the air leakage position of the welding seam of the lower cover of the automobile battery box, and the steps are as follows:

[0033] S1: Put the lower cover 3 of the battery box into the inflatable mechanism 2; the lower cover 3 of the battery box is completely embedded in the inflatable mechanism 2;

[0034] S2: Install the sealing cover plate 4 on the upper part of the inflatable mechanism 2 to form a sealed cavity; preferably, the sealing cover plate 4 is quickly positioned with the positioning pin of the inflatable mechanism 2, and placed on the inflatable mechanism 2 and the lower cover of the battery box 3 above;

[0035] S3: Through the gas inlet 5, hydrogen gas with a concentration of 5% is passed into the sealed cavity;

[0036] S4: After a fixed period of time, use the leak detector to detect the weld; when the leak detector gives an alarm, it means that there is a gas leak at this position, which is the positi...

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PUM

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Abstract

The invention belongs to the technical field of machinery and provides an automobile battery box lower cover weld joint gas leakage position detection device and method. A sealed cavity formed betweenan inflation mechanism and a sealing cover plate is inflated with gas through a gas inlet of the inflation mechanism; a leak detector is manually used for detecting a weld joint after a period of time; and when the leak detector gives an alarm, it shows that gas leakage occurs at a corresponding position, and the position is a weld joint gas leakage position. With the automobile battery box lowercover weld joint gas leakage position detection device and method of the invention adopted, the problem of finding the gas leakage position of the lower cover of a multi-position arc welding batterybox is solved, workers can repair welding for sealing conveniently, the rejection rate is reduced, operation is easy, detection is rapid, judgment is accurate, the cost rate is increased, and therefore, economic benefits are increased.

Description

technical field [0001] The invention relates to the field of mechanical technology, in particular to a device and method for detecting the air leakage position of the welding seam of the lower cover of an automobile battery box. Background technique [0002] Electric vehicle (BEV) refers to a vehicle powered by a vehicle-mounted power supply, driven by a motor to drive the wheels, and meets the requirements of road traffic and safety regulations. Due to its smaller impact on the environment than traditional vehicles, its prospects are widely optimistic; among electric vehicles Batteries are an essential part. At present, lithium-ion batteries are more and more widely used in the automotive industry due to their advantages of small size, light weight, environmental protection and reusability. However, the production process of car battery boxes requires strict To ensure that the internal airtightness meets the design requirements, the airtightness test of the overall weld is ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M3/02
CPCG01M3/02
Inventor 刘腊腊刘翥寰王勇郭春飞
Owner 天津七所高科技有限公司
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