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Polyester-based fiber and pile fabric cloth using same, and methods respectively for producing these products

A manufacturing method and polyester technology, which are applied in the field of polyester fibers, can solve the problems of lack of fuzzing recovery volume, inability to fully remove tuft fibers from crimping, hair cracks, etc., and achieve good appearance and fuzzing recovery. Effect

Active Publication Date: 2021-02-09
KANEKA CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

On the other hand, acrylonitrile fibers and modified acrylonitrile fibers cannot straighten due to lack of elasticity, so fleece fabrics using these fibers lack sag-recovery and volume feeling (voluluminousness) in use, Different from natural fur
[0003] Therefore, it has been proposed to use polyester fiber as the pile fiber, but the pile fabric using the polyester fiber is excellent in pile recovery and volume feeling, but if the temperature of the polishing treatment during the pile fabric production is low, The curling of the pile fibers on the surface of the napped fur cannot be fully removed, and the tactility is hard due to the entanglement of the pile fibers, which in turn causes hair cracks, and the touch and appearance are different from natural fur.
In general, the polishing of fleece fabrics using polyester fibers requires a temperature close to 200°C, and it is difficult to use them together with conventionally used acrylic fibers and modacrylic fibers from the viewpoint of heat resistance.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Polyester-based fiber and pile fabric cloth using same, and methods respectively for producing these products
  • Polyester-based fiber and pile fabric cloth using same, and methods respectively for producing these products
  • Polyester-based fiber and pile fabric cloth using same, and methods respectively for producing these products

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0089]

[0090] Using polyethylene terephthalate (PET) with an intrinsic viscosity (IV value) of 0.65, a spinning machine with a spinning temperature of 290°C, a circular section with a diameter of 0.4mm, and a number of holes of 48 is used through a common spinning machine. The yarn was spun at a speed of 320 m / min, and then drawn by 375% by a hot roll at 80° C. to obtain a drawn yarn. In addition, in PET, 0.3 weight part of titanium oxide was added as a matting agent with respect to 100 weight part of PET. Then, after the drawn filaments are combined to a suitable fineness, they are crimped by preheating at 98°C in a stuffing box type crimper, and in a uniform hot air dryer set at 110°C, at a relaxation rate of Heat treatment for 30 minutes in a relaxed state of 15% or less to obtain a crimped yarn with a single fiber fineness of 3 dtex.

[0091]

[0092] The PET crimped yarn obtained above was cut to 51 mm to obtain a raw yarn for fleece. A sliver is made from 100% of...

Embodiment 2

[0094]

[0095] A crimped yarn having a single fiber fineness of 3 dtex was obtained in the same manner as in Example 1, except that after imparting crimping, it was heat-treated for 30 minutes in a hot air dryer set at 60°C.

[0096]

[0097] A pile fabric was produced in the same manner as in Example 1 except for using the PET crimped yarn obtained above.

Embodiment 3

[0099]

[0100] A crimped yarn having a single fiber fineness of 3 dtex was obtained in the same manner as in Example 1, except that after imparting crimp, it was heat-treated for 30 minutes in a soaking air dryer set at 120°C.

[0101]

[0102] A pile fabric was produced in the same manner as in Example 1 except for using the PET crimped yarn obtained above.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The present invention relates to a crimped polyester-based fiber having such a property that, when the polyester-based fiber is suspended vertically and is then subjected to a dry heat treatment at atemperature of 90 to 120 DEG C for 60 seconds under the application of a load of 4 mg / dtex, the difference between the fiber length of the polyester-based fiber after the heat treatment under the application of a load of 4 mg / dtex and that after the heat treatment without the application of any load is less than 3%. Thus, it becomes possible to provide: a polyester-based fiber which can impart high crimp removal performance against a low-temperature polishing treatment at 90 to 160 DEG C to a raised surface layer part of a pile fabric cloth and can also impart good appearance and settling recovery performance / voluminousness to a pile fabric cloth; a pile fabric cloth produced using the polyester-based fiber; and methods respectively for producing the polyester-based fiber and the pile fabric cloth.

Description

technical field [0001] The present invention relates to a polyester-based fiber capable of imparting excellent crimp removal properties to the napped surface layer portion of a fleece, a fleece using the same, and a method for producing the same. Background technique [0002] Acrylonitrile fibers and / or modified acrylonitrile fibers having a feel and gloss very similar to animal hair have been widely used as pile fibers in pile fabrics (also referred to as nap fabrics) which are artificial fur imitating natural fur. On the other hand, acrylonitrile fibers and modified acrylonitrile fibers cannot straighten due to lack of elasticity, so fleece fabrics using these fibers lack sag-recovery and volume feeling (voluluminousness) in use, It is different from natural fur. [0003] Therefore, it has been proposed to use polyester fiber as the pile fiber, but the pile fabric using the polyester fiber is excellent in pile recovery and volume feeling, but if the temperature of the pol...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G1/00D02G1/12D02J13/00D03D27/00D04B1/04D04B21/04D06C7/00
CPCD02G1/00D02J13/00D06C29/00D10B2331/04D10B2321/10D02G1/12D04B1/025D10B2403/0112
Inventor 田冈伸崇平井悠佑
Owner KANEKA CORP