Roller way safe operation monitoring method and device for roller way kiln

Abstract

The invention relates to a roller way safe operation monitoring method for a roller way kiln. The method comprises the following steps that signals generated when roller bars operate and vibrate are monitored, roller way load queue deformation signals are monitored, and signal conversion processing is carried out on the monitoring signals; the signals corresponding to the roller bars are collected, roller way monitoring signals are collected, and storage and data preprocessing are carried out; signal characteristic value and spectrum analysis is carried out on the monitoring signals corresponding to the roller bars, and an operation condition report of the roller bars is generated; discrete deformation analysis is carried out on section roller way loads, a deformation report is generated,and section bar rollers are integrally evaluated through deformation information; if abnormal characteristics or abnormal spectrums appear, abnormal reports and abnormal early warning signals of the corresponding roller bars are submitted; the roller bars with the abnormal reports and the abnormal early warning signals are checked and confirmed, and an actual abnormal result report is returned; and the characteristic values and the spectrums of the roller bars with the abnormal reports and the abnormal early warning signals are confirmed to serve as correction analysis standards, and resourcelibrary data are accumulated. The roller way safe operation monitoring method aims at achieving safe operation of the roller way kiln.

Description

technical field [0001] The invention relates to the technical field of roller bar detection, in particular to a roller table safety operation monitoring method, device, system and computer storage medium for roller table furnaces. Background technique [0002] Roller kiln is an advanced continuous batch production firing kiln, which is mainly used for firing architectural ceramic products and daily sanitary ceramics. It is also widely used in the calcination of lithium battery raw materials, sintering of magnetic materials, calcination of rare earth raw materials, etc. various fields. Different from other kilns, the roller kiln uses the roller bar as the carrier to convey the processed products in an assembly line. The roller bar plays a key role in the bearing and transmission in the high temperature field of the roller kiln. The roller kiln moves the products or raw materials forward in the roller kiln through the rotation of the rollers, so as to complete the whole proce...

AI Technical Summary

Problems solved by technology

[0005] In view of this, it is necessary to provide a roller table safety operation monitoring method and device for roller table kilns, to solve the problem that the current roller rod detection can only detect the broken rod, and cannot detect the operation status of the roller rod, Intelligently record the characteristics of the rollers, analyze the bad conditions, achieve early warning, repair and replace the rollers in advance, and eliminate hidden dangers

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