Roller way safe operation monitoring method and device for roller way kiln

A technology of safe operation and roller table, which is applied in the direction of furnace, furnace type, lighting and heating equipment, etc., and can solve problems such as the inability to detect the operation status of the roller and intelligently record the roller

Inactive Publication Date: 2021-02-19
陈建明
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In view of this, it is necessary to provide a roller table safety operation monitoring method and device for roller table kilns, to solve the problem that the current roller rod detection can only detect the broken rod, and cannot detect the operation status of the roller rod, Intelligently record the characteristics of the rollers, analyze the bad conditions, achieve early warning, repair and replace the rollers in advance, and eliminate hidden dangers

Method used

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  • Roller way safe operation monitoring method and device for roller way kiln
  • Roller way safe operation monitoring method and device for roller way kiln

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Such as figure 1 As shown, Embodiment 1 of the present invention provides a roller table safety operation monitoring method for a roller table kiln, comprising the following steps:

[0034] S1. Monitor the signals generated by the running vibration of each roller, and perform signal conversion and modulation processing on the monitoring signals of each roller;

[0035] S2. Monitor the discrete deformation signals of the running queues of the roller table loads in each section, and perform information conversion and modulation processing on the monitoring signals of each roller table;

[0036] S3. Collect and demodulate the monitoring signals of each roller bar, collect and demodulate the monitoring signals of each roller table, and perform storage and data preprocessing;

[0037] S4. Analyze the signal characteristic value and frequency spectrum AI intelligent data analysis on the monitoring signals generated by the operation vibration of each of the rollers, and gener...

Embodiment 2

[0096] Embodiment 2 of the present invention provides a roller table safety operation monitoring device for a roller table kiln, including a processor and a memory, and a computer program is stored on the memory, and when the computer program is executed by the processor, the The monitoring method for roller table safety operation provided in embodiment 1 is used for roller table kilns.

[0097] The roller table safe operation monitoring device for the roller table kiln provided by the embodiment of the present invention is used to realize the roller table safe operation monitoring method for the roller table kiln, therefore, the roller table safe operation for the roller table kiln The technical effect of the monitoring method is also possessed by the roller table safety operation monitoring device used in the roller table kiln, and will not be repeated here.

Embodiment 3

[0099] Such as figure 2 As shown, Embodiment 3 of the present invention provides a roller table safety operation monitoring system for a roller table kiln, including the roller table safety operation monitoring device for a roller table furnace provided in Embodiment 2, and also includes a detector , signal conversion and external transmission device and regional information collection remote transmission device;

[0100] Each roller of the roller kiln is equipped with the detector, the signal conversion and external transmission device is electrically connected, and the signal conversion and external transmission device is wired or wireless to the regional information collection remote transmission device connection, the remote transmission device for collecting regional information is wired or wirelessly connected to the roller table safety operation monitoring device for the roller table kiln.

[0101] First, the basic concepts related to the roller kiln are introduced: ...

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Abstract

The invention relates to a roller way safe operation monitoring method for a roller way kiln. The method comprises the following steps that signals generated when roller bars operate and vibrate are monitored, roller way load queue deformation signals are monitored, and signal conversion processing is carried out on the monitoring signals; the signals corresponding to the roller bars are collected, roller way monitoring signals are collected, and storage and data preprocessing are carried out; signal characteristic value and spectrum analysis is carried out on the monitoring signals corresponding to the roller bars, and an operation condition report of the roller bars is generated; discrete deformation analysis is carried out on section roller way loads, a deformation report is generated,and section bar rollers are integrally evaluated through deformation information; if abnormal characteristics or abnormal spectrums appear, abnormal reports and abnormal early warning signals of the corresponding roller bars are submitted; the roller bars with the abnormal reports and the abnormal early warning signals are checked and confirmed, and an actual abnormal result report is returned; and the characteristic values and the spectrums of the roller bars with the abnormal reports and the abnormal early warning signals are confirmed to serve as correction analysis standards, and resourcelibrary data are accumulated. The roller way safe operation monitoring method aims at achieving safe operation of the roller way kiln.

Description

technical field [0001] The invention relates to the technical field of roller bar detection, in particular to a roller table safety operation monitoring method, device, system and computer storage medium for roller table furnaces. Background technique [0002] Roller kiln is an advanced continuous batch production firing kiln, which is mainly used for firing architectural ceramic products and daily sanitary ceramics. It is also widely used in the calcination of lithium battery raw materials, sintering of magnetic materials, calcination of rare earth raw materials, etc. various fields. Different from other kilns, the roller kiln uses the roller bar as the carrier to convey the processed products in an assembly line. The roller bar plays a key role in the bearing and transmission in the high temperature field of the roller kiln. The roller kiln moves the products or raw materials forward in the roller kiln through the rotation of the rollers, so as to complete the whole proce...

Claims

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Application Information

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IPC IPC(8): F27B9/40
CPCF27B9/40
Inventor 陈建明
Owner 陈建明
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