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K418 superalloy vacuum induction melting side feeding hopper and feeding method thereof

A vacuum induction melting and superalloy technology, applied in the field of superalloy smelting, can solve the problems affecting the life and property safety of drivers, large impact of side feeding device, poor stability, etc., and achieve the effect of reducing labor intensity, reducing impact and avoiding mixing

Active Publication Date: 2022-07-22
JIANGSU LONGDA SUPERALLOY MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when smelting high-temperature alloys such as K418, the conventional feeding method has problems such as labor intensity of workers and large impact on the side feeding device; at the same time, the ratio of the materials to be added, the calculation and control of the feeding sequence are technical difficulties, which have great impact on the final process. Product quality has great differences, poor stability, and even sudden failure of the car, which affects the safety of the driver's life and property

Method used

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  • K418 superalloy vacuum induction melting side feeding hopper and feeding method thereof
  • K418 superalloy vacuum induction melting side feeding hopper and feeding method thereof
  • K418 superalloy vacuum induction melting side feeding hopper and feeding method thereof

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Embodiment 1

[0028] like Figures 1 to 3 As shown, this embodiment provides a side feeding hopper for K418 superalloy vacuum induction melting, which includes a feeding hopper body 1, and the feeding hopper body 1 is divided into equal parts by a partition 2 to form a plurality of charging areas, The top of the feeding hopper body 1 is provided with a plurality of lifting ears 3 , the bottom of the feeding hopper body 1 is provided with support legs 4 , and the outer wall of the feeding hopper body 1 is provided with a locking mechanism 5 .

[0029] The cross section of the hopper body 1 is a right-angled trapezoid pentahedron, the hypotenuse of the hopper body 1 is at 45° to the horizontal plane, and the shape of the partition plate 2 is the same as the cross section of the pentahedron.

[0030] Wherein, one side of each partition plate 2 is welded to the inner wall of the hopper body 1 of the feeding hopper, and there is a gap between the other side of the partition plate 2 and the inner...

Embodiment 2

[0034] A method for feeding a K418 superalloy vacuum induction melting side feeding hopper, comprising the following steps:

[0035] 1), adding nickel and niobium to the first charging zone, the weight proportion of the nickel is 18.55%, and the weight proportion of the niobium is 2.0%;

[0036] 2) adding nickel and molybdenum to the second charging zone, the weight ratio of the nickel is 18.55%, and the weight ratio of the molybdenum is 4.0%;

[0037] 3), adding nickel, chromium, nickel-boron alloy and pure zirconium into the third charging area, the weight ratio of the nickel is 18.55%, the weight ratio of the chromium is 12.8%, and the boron in the nickel-boron alloy is 12.8%. The weight proportion of all materials is 0.016%, and the weight proportion of the pure zirconium is 0.08%;

[0038] 4), adding nickel and titanium to the fourth charging zone, the weight ratio of the nickel is 18.55%, and the weight ratio of the titanium is 0.8%;

[0039] 5), adding aluminum and ca...

Embodiment 3

[0046] A method for feeding a K418 superalloy vacuum induction melting side feeding hopper, comprising the following steps:

[0047] 1), adding nickel and niobium to the first charging zone, the weight proportion of the nickel is 18.20%, and the weight proportion of the niobium is 2.15%;

[0048] 2) adding nickel and molybdenum to the second charging zone, the weight ratio of the nickel is 18.2%, and the weight ratio of the molybdenum is 4.35%;

[0049] 3), adding nickel, chromium, nickel-boron alloy and pure zirconium into the third charging area, the weight ratio of the nickel is 18.2%, the weight ratio of the chromium is 13.2%, and the boron in the nickel-boron alloy is 13.2%. The weight proportion of all materials is 0.018%, and the weight proportion of the pure zirconium is 0.11%;

[0050] 4), adding nickel and titanium to the fourth charging zone, the weight proportion of the nickel is 18.2%, and the weight proportion of the titanium is 0.9%;

[0051] 5), adding alumin...

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Abstract

The invention provides a side feeding hopper for K418 superalloy vacuum induction melting, which includes a feeding hopper body. The feeding hopper body is divided into equal parts by a partition to form a plurality of feeding areas. The top of the feeding hopper body is provided with a plurality of lifting ears, and Support legs are arranged around the bottom of the hopper body, and a locking mechanism is arranged on the outer wall of the hopper body. The invention provides a side feeding hopper for K418 superalloy vacuum induction melting and a feeding method thereof, which greatly reduces the labor intensity of workers and can effectively reduce the impact on the smelting device. The interior of the feeding hopper is a martensitic stainless steel surface with high hardness, wear resistance and smoothness. Combined with the design of the right-angled trapezoid pentahedron, the added raw materials can be poured into the feeding area to the maximum extent, and the martensite with wear-resistant and low impurity elements The stainless steel feeding hopper allows very few trace elements to be mixed into the material, which effectively ensures the composition content of the product, especially for the control of trace elements.

Description

technical field [0001] The invention relates to the technical field of superalloy smelting, in particular to a side feeding hopper for K418 superalloy vacuum induction melting and a feeding method thereof. Background technique [0002] Vacuum induction furnace is a commonly used smelting equipment with good advantages. Vacuum induction side feeding is a common feeding method; K418 is a common superalloy material, which is widely used in the manufacture of automobile turbochargers. However, when smelting K418 and other high-temperature alloys, the conventional feeding method has problems such as labor intensity of workers and large impact on the feeding device on the opposite side of the feeding. The product quality varies greatly, the stability is poor, and even the car suddenly fails, which affects the life and property safety of drivers. SUMMARY OF THE INVENTION [0003] The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F27B14/08F27D3/00C22C1/03C22C19/05
CPCF27B14/0806F27D3/0025C22C1/023C22C1/03C22C19/056F27B2014/0812F27M2003/13
Inventor 黄伟浦益龙苏辅军孙嘉靖
Owner JIANGSU LONGDA SUPERALLOY MATERIAL CO LTD