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Method for realizing automatic early warning of production process quality based on IFIX

An automatic early warning and production process technology, applied in program control, electrical program control, comprehensive factory control, etc., can solve the problem that quality indicators cannot be alarmed in real time, and achieve the effect of reducing the labor intensity of employees, realizing real-time monitoring, and ensuring stability.

Pending Publication Date: 2021-03-30
HONGYUN HONGHE TOBACCO (GRP) CO LTD
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention relates to a method for realizing automatic early warning of production process quality based on IFIX, which solves the defect that real-time alarm cannot be given when the quality index is abnormal in current production

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  • Method for realizing automatic early warning of production process quality based on IFIX

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Embodiment Construction

[0020] In order to facilitate those skilled in the art to understand and realize the present invention, the technical solution of the present invention is now further described in conjunction with the drawings and specific embodiments.

[0021] Described method comprises that step 1 database collects production data and carries out quality index real-time calculation, step 2, IFIX software establishes scheduling script, transfers quality index in real time, step 3, FIX software increases quality index display sub-page, real-time display quality index, Step 4, ifix software design process alarm, prompt abnormal quality index data in real time, step 5, IFIX quality abnormal alarm status is sent to PLC in real time through IGS, step 6, PLC receives alarm status, transmits to alarm special relay, step 7, The alarm special relay makes the alarm siren sound through repeated pull-in and release. Step 8, the personnel reset in time after hearing the alarm siren, and adjust the quality ...

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Abstract

The invention discloses a method for realizing automatic early warning of production process quality based on IFIX, and belongs to the field of tobacco production. The method comprises the following steps that: step 1, a database collects production data and calculates quality indexes in real time; step 2, the IFIX software establishes a scheduling script, and calls the quality indexes in real time; step 3, the IFIX software adds a quality index display sub-page and displays the quality indexes in real time; step 4, the IFIX software designs process alarm and prompts abnormal quality index data in real time; step 5, an IFIX quality abnormity alarm state is sent to a PLC in real time through IGS; step 6, the PLC receives the alarm state and transmits the alarm state to an alarm special relay; step 7, the alarm special relay makes an alarm whistle sound through repeated pull-in and release; and step 8, a worker hears the sound of the alarm whistle and performs resetting processing in time, adjusts the quality indexes to reach a normal state; and step 9, if the quality indexes are still not recovered five minutes after the worker performs resetting, and the alarm is repeated, until the quality indexes return to normal.

Description

technical field [0001] The invention belongs to the field of tobacco production, and more specifically relates to a method for realizing automatic early warning of production process quality based on IFIX. Background technique [0002] Through the existing mature MES system, the calculation of quality indicators after production is carried out, and a relatively mature production management system is used to configure a special database for the calculation of quality indicators; [0003] The MES system cannot perform real-time calculation and cannot realize real-time control. The production management system needs to be configured with a separate operating software, which is inconvenient to use and cannot perform automatic alarms. Contents of the invention [0004] The invention relates to a method for realizing automatic early warning of production process quality based on IFIX, which solves the defect that real-time alarm cannot be given when the quality index is abnorma...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCG05B19/41875G05B2219/32368Y02P90/02G05B2219/32207
Inventor 孙乾德刘兵民冯涛赵志新吴悦李文亮李晓军林保忠刘海龙司小山徐文涛季亦帆
Owner HONGYUN HONGHE TOBACCO (GRP) CO LTD
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