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Marine crank throw die forging forming method and die

A technology for forming molds and bell cranks, which is applied in the direction of manufacturing tools, forging/pressing/hammer devices, forging/pressing/hammering machinery, etc., which can solve the problems of large die forging forming force and increased manufacturing cost, and reduce die forging Forming force, reduction of die forging cost, and improvement of internal quality

Active Publication Date: 2021-04-20
CHINA FIRST HEAVY IND +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention aims to solve the problem that the existing ship bellcrank die forging method requires relatively large die forging forming force, which increases the manufacturing cost

Method used

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  • Marine crank throw die forging forming method and die
  • Marine crank throw die forging forming method and die
  • Marine crank throw die forging forming method and die

Examples

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Embodiment 1

[0077] This embodiment provides a method for forging a marine crank throw, which includes the following steps:

[0078] 1.1 Heat the billet to 1220-1250°C, after heating to facilitate upsetting and forming, take the billet with lifting tongs, place the billet in the die 1 with a cavity, and then connect the first punch 21 with a flat working end to the After the center of the die 1 is aligned, the blank 3 is overall upset in the mold through the first punch 21, the upsetting stroke is 550mm, and a prefabricated body with a polyhedron shape is formed;

[0079] 1.2 After upsetting, move the press table, move the die 1, the polyhedron-shaped prefabricated body and the first punch 21 out of the press together, and at the same time, place the first punch that has been placed on the work table in advance and adjusted its position. The second punch 22 is moved into the press, and is connected with the hammer seat 4 of the press; the second punch 22 is removed from the die 1, and then...

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PUM

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Abstract

The invention provides a marine crank throw die forging forming method and die. The marine crank throw die forging forming die comprises a female die for die forging forming and a male die for in-die upsetting blank making, and a die cavity matched with a crank throw blank in contour shape is formed in the female die; and the male die comprises a first male die body, a second male die body and a third male die body, the first male die body is used for stretching into the die cavity to conduct in-die upsetting, the second male die body is used for stretching into the die cavity to conduct punching operation, and the third male die body is used for stretching into the die cavity to conduct shaping operation. According to the die, the male die bodies used in all stages are designed separately and used in a segmented mode, the crank throw die forging forming force can be obviously reduced, die forging forming of crank throw forge pieces can be completed through a ten-thousand-ton press, the crank throw die forging cost is reduced, the shapes of the formed crank throw forge pieces are more ideal, the machining allowance of die forging crank throws is reduced, and the manufacturing cost is further reduced.

Description

technical field [0001] The invention relates to the technical field of forging, in particular to a ship bellcrank die forging forming method and a forming die. Background technique [0002] The crankshaft is an important part of a large and medium-sized marine diesel engine, and is mainly used for the crankshaft in a large and medium-sized marine (over 10,000 tons) diesel engine and a low-speed two-stroke diesel engine for power generation. Since the crankshaft is a key component of large and medium-sized ships, and its shape is complex, the transmission power is large, and it bears alternating loads, it is not allowed to be replaced during the life of the ship. Therefore, the strength, fatigue resistance, impact resistance and other performance requirements of the crankshaft rough forging are very strict. . [0003] With the development of the shipbuilding industry, the forming method of crank throw forgings is also constantly innovating. From the initial complete free for...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J13/02B21K1/08B21J5/00B21J5/02B21J5/08
Inventor 刘颖王宝忠温瑞洁刘凯泉周岩刘伯鸣
Owner CHINA FIRST HEAVY IND
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