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Woven composite semicircular pipe manufacturing method capable of reducing curing springback

A composite material, semi-circular tube technology, applied in braids, tubular articles, textiles and papermaking, etc., can solve the problems of internal stress structure damage, installation difficulties, structural deformation, etc., to ensure the preparation accuracy and reduce the effect of curing rebound

Active Publication Date: 2021-07-16
ZHEJIANG SCI-TECH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the curing process strengthens the composite structure, it also introduces residual stresses that remain in the structure after cooling, causing structural deformation of the part after removal from tooling
[0003] As a common structural part, the composite material semicircular tube has a wide range of application requirements, but the structural accuracy of the semicircular tube is also easily affected by the curing springback
This leads to part parameters that do not meet the design specifications, and also makes installation difficult
And this may lead to the introduction of certain external forces during the assembly process, resulting in internal stress and even structural damage, affecting the service safety of components

Method used

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  • Woven composite semicircular pipe manufacturing method capable of reducing curing springback
  • Woven composite semicircular pipe manufacturing method capable of reducing curing springback
  • Woven composite semicircular pipe manufacturing method capable of reducing curing springback

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preparation example Construction

[0030] combined with Figure 1-3 , the invention provides a method for preparing a braided composite material semi-circular tube that reduces curing rebound, comprising the following steps:

[0031] Step 1: Relatively buckle the first U-shaped mandrel 1 and the second U-shaped mandrel 2 to form an elliptical mandrel;

[0032] To further illustrate, the first U-shaped mandrel 1 and the second U-shaped mandrel 2 are connected by a dovetail groove slideway, and are oval-shaped mandrels with joints on the outer surface of the connection.

[0033] Step 2; carbon fiber 3 and glass fiber 4 are prepared into a fabric reinforcement by an elliptical mandrel by a circular braiding method;

[0034] First of all, the braiding process is completed with a circular braiding device. The first U-shaped mandrel 1 and the second U-shaped mandrel 2 are slowly moved towards the guide ring by the manipulator, and the carbon fiber 3 and the glass fiber 4 are mixed from the end of the elliptical mand...

Embodiment 1

[0040] Embodiment 1, the present invention is a method for preparing a braided composite material semi-circular tube that reduces curing rebound, comprising the following process steps

[0041] In step 1, the mandrel is composed of two U-shaped mandrels 1 and 2, which are relatively fastened through the dovetail groove slideway to form an elliptical mandrel. The semicircle diameter of the U-shaped mandrel is 130mm, and the dovetail groove adopts the national standard JB / ZQ4241-1997 In the A series, the slot width is 45mm and the mandrel length is 500mm. The length and width of the section of the elliptical mandrel are 230mm and 130mm respectively.

[0042] In the step 2, the braiding method adopts a kind of circular braiding device 6, which is made up of the first U-shaped mandrel 1, the second U-shaped mandrel 2 and the guide ring 5, the inner diameter of the guide ring 5 is 300mm, and there are 72 braiding devices Partial yarn, 36 shaft yarns. There are two groups of parti...

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Abstract

The invention provides a woven composite semicircular pipe manufacturing method capable of reducing curing springback. The woven composite semicircular pipe manufacturing method capable of reducing curing springback comprises the following steps that a first U-shaped mandrel and a second U-shaped mandrel are oppositely buckled to form an elliptic mandrel; the elliptical mandrel is made into a fabric reinforcement body by using carbon fiber and glass fiber through an annular weaving method; after each layer of carbon fiber and glass fiber is woven on the outer layer of the elliptical mandrel, the joint of the elliptical mandrel is fixed through adhesive tape, cutting is conducted along a cutting line, and the upper fabric portion and the lower fabric portion of the fabric reinforcement body are separated to obtain two U-shaped fabrics; each cut U-shaped fabric is placed in a U-shaped mold for curing, and a U-shaped composite pipe is obtained; and the redundant part in the U-shaped composite pipe is cut to obtain a fiber reinforced composite of a semicircular pipe structure is obtained. By cutting the fabric at the joint of the U-shaped mandrels, a fabric reinforcement body comprising a semicircle can be effectively cut out, curing resilience of the composite semicircular pipe can be effectively reduced, and the manufacturing precision of the composite semicircular pipe is guaranteed.

Description

technical field [0001] The invention relates to the technical field of fiber-reinforced composite material preparation, in particular to a method for preparing a braided composite material semicircular tube that reduces curing springback. Background technique [0002] Carbon fiber-reinforced composite materials have high strength and are mostly used in aerospace and other fields that require lightweighting. Fiber-reinforced composite components usually need to be cured by heating. Although the curing process strengthens the composite structure, it also introduces residual stresses that remain in the structure after cooling, causing structural deformation of the part after it is removed from the tool. [0003] Composite semicircular tubes have a wide range of application requirements as common structural parts, but the structural accuracy of semicircular tubes is also easily affected by curing springback. This leads to part parameters that do not meet the design specificatio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/38B29C70/34B29C70/54B29C70/22D04C1/02D04C1/06B29L23/00
CPCB29C70/382B29C70/342B29C70/545B29C70/22D04C1/02D04C1/06B29L2023/22Y02T50/40
Inventor 程晓颖马高深吴震宇胡旭东
Owner ZHEJIANG SCI-TECH UNIV