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Method for constructing sectional cooling system in blast furnace

A technology of cooling system and construction method, which is applied to blast furnaces, cooling devices, blast furnace details, etc., can solve the problems of unstable slag skin, affecting the stability of furnace conditions, and damage to cooling equipment, so as to achieve the reduction of working environment and labor intensity. Improvement of efficiency and safety, reduction of average water temperature difference

Pending Publication Date: 2021-08-24
SICHUAN DAZHOU IRON & STEEL GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] After the large blast furnace in the ironworks was put into operation, under the condition that the smelting intensity of the blast furnace gradually increased, since the central area of ​​the blast furnace is the area where the air flow and temperature of the blast furnace change most violently, the cooling equipment is most likely to be damaged. It was found that the cooling equipment in the middle and lower parts of the furnace body The most vulnerable, and the number of damages is increasing year by year
[0003] On the one hand, water leakage from the cooling equipment will consume the heat of the blast furnace due to the decomposition and absorption of carbon-water reaction. On the other hand, the leakage of cooling water into the furnace will also cause local thickening of the furnace wall, and the slag skin is unstable and prone to frequent drop. Falling into the furnace hearth will cause the temperature of the blast furnace to cool down sharply, leading to furnace cooling accidents, and frequent slag skin falling makes it difficult to maintain stable production in the blast furnace
[0004] The frequent drop of the furnace wall slag skin can be controlled by adjusting a certain drop in the cooling system in the middle of the blast furnace shaft. However, the existing cooling system is an overall closed-loop system, and the adjustment will affect the cooling of the entire system, which may cause The temperature fluctuation of the furnace wall in other normal areas affects the stability of the furnace condition; and the overall closed-loop system is not convenient for leak detection; the overall closed-loop system is inconvenient for water leakage management, and the working environment for leak detection is difficult and labor-intensive

Method used

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  • Method for constructing sectional cooling system in blast furnace

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Effect test

Embodiment 1

[0063] The large blast furnace of the ironworks was put into operation on October 6, 2010. During the mid-term maintenance in 2016, the cooling wall of the ninth section of the furnace lower part was replaced. In 2019, as the smelting intensity of the blast furnace gradually increased, the number of damages to the cooling equipment in the 9th-10th section of the lower part of the shaft increased. On the one hand, water leakage will consume the heat of the blast furnace due to the decomposition and absorption of carbon water reaction. On the other hand, the cooling water entering the furnace will also cause local thickening of the furnace wall, and the slag skin is unstable and prone to frequent drop. A large amount of slag skin falls into the furnace hearth It will cause the temperature of the blast furnace to cool down sharply, leading to furnace cooling accidents. In April and May 2019, frequent slag peelings made it difficult to maintain stable production of the blast furnac...

Embodiment 2

[0086] The difference between this embodiment and the previous embodiment is that the subsection cooling system in the middle of the blast furnace also includes a water leakage control module; the water leakage control module performs the following operations:

[0087] T1. Obtain the surge state and water leakage of each cooling wall in the independent cooling system;

[0088] T2. Judgment of water leakage according to the water surge state and water leakage of each cooling wall, and mark the leaking cooling wall;

[0089]T3. Classify the marked leaky cooling walls to obtain A-level leaky cooling walls, B-level leaking cooling walls and C-level leaking cooling walls;

[0090] T4. Issue management and control instructions for each leaky stave according to the management and control strategies for Class A leaky staves, Class B leaky staves and Class C leaky staves.

[0091] The A-level leaky cooling wall includes a leaking cooling wall with a water leakage ≥ 50kg / h;

[0092] T...

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Abstract

The invention discloses a method for constructing a sectional cooling system in a blast furnace. The method comprises the following steps: dividing each part of the blast furnace into a single-section or multi-section cooling wall; from the bottom to the top of the blast furnace, connecting every n sections of cooling walls in series to form a first-stage cooling system, making the cooling walls at the middle-lower part of the blast furnace body independent to obtain a new multi-stage cooling system, and constructing an independent cooling system by the cooling walls at the middle-lower part of the blast furnace body; cooling a new multi-stage cooling system by using closed circulating soft water, and cooling an independent cooling system by using industrial water in an open-circuit circulating manner; independently forming an independent cooling system for independent cooling by the cooling wall at the middle-lower part of the furnace body, so that the easily damaged part can be independently regulated and controlled, and a good condition is created for stable and smooth furnace condition of the large blast furnace. According to the scheme, a leakage detection mode is optimized, a water leakage condition of the cooling equipment can be visually detected and judged, the working environment of water conservancy project leakage detection is observed, the labor intensity is reduced, and the work efficiency and safety are improved.

Description

technical field [0001] The invention relates to the technical field of blast furnace cooling, in particular to a method for constructing a subsection cooling system in a blast furnace. Background technique [0002] After the large blast furnace in the ironworks was put into operation, under the condition that the smelting intensity of the blast furnace gradually increased, since the central area of ​​the blast furnace is the area where the air flow and temperature of the blast furnace change most violently, the cooling equipment is most likely to be damaged. It was found that the cooling equipment in the middle and lower parts of the furnace body The most vulnerable to damage, and the number of damage is increasing year by year. [0003] On the one hand, water leakage from the cooling equipment will consume the heat of the blast furnace due to the decomposition and absorption of carbon-water reaction. On the other hand, the leakage of cooling water into the furnace will also...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21B7/10C21B7/24C21B5/00
CPCC21B7/10C21B7/103C21B7/24C21B5/00
Inventor 刘德全周庆李昌国张秦川
Owner SICHUAN DAZHOU IRON & STEEL GROUP
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