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Large engine camshaft hole boring method and boring auxiliary device

A camshaft hole and engine technology, applied in positioning devices, boring/drilling, drilling/drilling equipment, etc., can solve problems such as decreased precision and large deflection of boring bar

Pending Publication Date: 2021-09-10
HENAN DIESEL ENGINE IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] In order to overcome the deficiencies in the background technology, the present invention proposes a large-scale engine camshaft hole boring method and a boring auxiliary device. By installing the guide device on the engine body, it avoids using the processed camshaft hole as a guide, and can The external disassembly and assembly of the machine body is easy to use and low in cost; at the same time, the matching relationship between the boring bar and the guide device and the processing method are optimized to avoid the problem of decreased accuracy caused by the large deflection of the boring bar when machining the camshaft hole for a long distance

Method used

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  • Large engine camshaft hole boring method and boring auxiliary device

Examples

Experimental program
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Effect test

Embodiment 1

[0068] Example 1: See Figure 1-8 ;

[0069] The present invention provides the following technical proposal, a method for boring a camshaft hole of a large engine, which is used for processing the two ends of the engine body and the adjacent camshaft holes;

[0070] The first step is to prepare for the alignment of the main shaft; specifically:

[0071] S0: Pre-processing the first-gear camshaft hole of the engine body, using the CNC machining center to bore the first-gear camshaft holes at both ends of the engine body respectively, so that the accuracy of the inner wall hole of the first-gear camshaft is relatively improved, thereby improving the The spindle alignment accuracy.

[0072] The effect is that the first gear camshaft hole, which is the basis of alignment, is worthy of fine machining to improve accuracy; at the same time, the first gear camshaft hole is at the end of the body, which can be directly processed by a CNC machining center without installing a guide d...

Embodiment 2

[0101] Example 2: See Figure 9-10 ;

[0102] A camshaft hole boring method for a large engine, which is used for machining the camshaft hole in the middle of the engine body;

[0103] The first step to the sixth step are identical with embodiment 1;

[0104] The seventh step is to install an extension bar. When the length of the boring tool bar assembly is not enough for processing, extend the tool bar, specifically:

[0105] S7: extend the tool bar, insert the boring bar assembly on the first extension bar, so that the boring bar assembly is extended;

[0106] S8: add a second extension rod; the second extension rod is the same as the first extension rod, and is inserted in the tail of the first extension rod, so that the boring bar assembly is further extended;

[0107] S9: Step 8 is repeated until the total length of the boring bar assembly and the extension bar of the plug-in can bore the camshaft hole to be processed;

[0108] S10: Install the boring tool bar assembl...

Embodiment 3

[0117] Example 3: See figure 2 ;

[0118] A large engine camshaft hole boring method, the difference from Embodiment 1 is that the water chamber hole 42 was originally designed as a through hole on the engine body 4 for circulating cooling water; the original process route is casting The blank is then drilled into a through hole; by transforming the blank, it is transformed into a threaded fixing hole for fixing the guide device 2, after the camshaft hole is processed, the thread is cut off, and then processed to the originally designed through hole; that is By adjusting the process steps in the manufacturing process, using the water chamber hole 42, the specific method includes the following steps:

[0119] Positioning hole processing, a positioning hole with a smaller diameter is preliminarily drilled at the position of the original design water chamber hole of the blank;

[0120] Reaming and tapping, according to the above-mentioned positioning hole reaming and tapping, ...

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Abstract

The invention discloses a large engine camshaft hole boring method and a boring auxiliary device, and relates to the large engine camshaft hole boring method. The method comprises the following steps that a boring cutter auxiliary device is installed, wherein a guide device of a boring cutter rod assembly is installed and fixed on an engine body, and the guide device is installed on the engine body; and a boring machine is started, a boring tool bit rotates under the control of the guide device, and rough boring operation of the cam shaft hole is conducted. The invention further relates to a large engine camshaft hole boring auxiliary device which comprises the boring cutter rod assembly and the guide device. The guide device is mounted on the engine body, and the guide hole is mounted at the root of a boring cutter fixing seat in a sleeving manner, so that the guide device is close to a boring cutter head as much as possible, and the problem of large deflection caused by an overlong boring cutter rod is avoided; and according to the camshaft hole machined through the method, the hole diameter precision reaches IT9 level, the cylindricity reaches 0.05 mm, the roughness Ra is smaller than or equal to 6.3 micrometers, and the overall-length coaxiality is smaller than or equal to phi 0.20 mm.

Description

technical field [0001] The invention belongs to the technical field of diesel engines, and in particular relates to a method for boring camshaft holes of large engines and a boring auxiliary device. Background technique [0002] The camshaft hole of the engine body is used to install the camshaft. The holes are coaxially arranged at multiple intervals and run through the entire length of the engine body. The precision requirements are very high, which is one of the difficulties in engine body processing; especially for large diesel engines, Because the machine body is too long (for example, a certain type of marine diesel engine, the body length reaches more than 3 meters), if the boring bar is directly used for machining, the boring bar will have large deflection and the precision will be difficult to control. [0003] The machining process of the camshaft hole is divided into two processes: rough boring and fine boring. For the rough boring of the camshaft hole of the larg...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23B41/00B23Q3/06
CPCB23B41/00B23Q3/06
Inventor 李瑞杰位宝磊马新道吴新民李中军李继民
Owner HENAN DIESEL ENGINE IND