Bending die with self-lubricating pits and preparation method

A bending die and self-lubricating technology, applied in the direction of forming tools, manufacturing tools, welding equipment, etc., can solve the problems of reducing the machining accuracy of the bending machine, reducing the machining accuracy, aggravating the wear of the mold, and improving the service life and comprehensive performance. , Improve reliability and service life, improve the effect of anti-friction and anti-wear performance

Pending Publication Date: 2021-10-01
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Bending molds need to bear huge loads and impacts during processing, and will experience huge friction and wear during the forming process of sheets or workpieces. If the surface quality of the bending mold is not up to standard or the working time is too long, excessive friction is likely to occur wear and tear
[0003] The precision of the bending die has a direct impact on the processing quality of the workpiece. Once the bending die is worn out, it will not only shorten the life of the bending die, but also reduce the overall processing accuracy of the bending machine, making the processed workpieces not up to standard
The inventors have found that at present, the method of reducing mold wear is mostly achieved by changing the mold material and replacing it with a wear-resistant mold, but this method not only increases the processing difficulty of the mold, but also increases the manufacturing cost of the mold; on the other hand, with With the occurrence of wear and tear, while the processing accuracy of the bending die is reduced, it will produce undesired deformation, which will further aggravate the wear of other processing positions of the die

Method used

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  • Bending die with self-lubricating pits and preparation method
  • Bending die with self-lubricating pits and preparation method
  • Bending die with self-lubricating pits and preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] In a typical embodiment of the present disclosure, such as Figure 1-Figure 8 As shown, a bending die with self-lubricating pits is given.

[0040] It mainly includes punch 1 (upper die) and die 2 (lower die). The die 2 is located under the punch 1. During work, the sheet or workpiece is located between the punch 1 and the die 2. The punch 1 is in the power system Under the control of the reciprocating motion, the bending sheet or workpiece obtains a specific shape.

[0041] The punch 1 and the die 2 are in contact with the sheet material or the workpiece, and the pit texture with a specific arrangement is processed on the working surface of the punch 1 and the die 2 where the friction and wear are relatively large. The structure is a micro-dimple structure, and the solid lubricant 5 is filled in the micro-dimples.

[0042] In this embodiment, the areas with greater friction and wear of the bending die are the bending feature processing area and the arc feature proces...

Embodiment 2

[0053] In another typical embodiment of the present disclosure, as Figure 1-Figure 8 As shown, a preparation method of a bending die with self-lubricating pits is given, which is used to prepare the bending die with self-lubricating pits as described in Example 1.

[0054] Include the following steps:

[0055] Obtain the friction and wear state of the working surface of the mold, and screen the area of ​​the pit texture to be processed;

[0056] Grinding and cleaning the working surface of the mold, processing the pit texture in the area to be processed, and making the pit texture in the same area arranged in an array;

[0057] After cleaning the processed pit texture, fill it with solid lubricant.

[0058] Further, according to the friction and wear of the mold, the pit texture is arranged for the processing position of the mold corresponding to the bending feature.

[0059] Specifically, for the above-mentioned preparation method, the following detailed steps are include...

Embodiment 3

[0067] In another typical embodiment of the present disclosure, as Figure 1-Figure 8 As shown, a method for preparing a bending die with self-lubricating pits is given, wherein the bending die is an inverted trapezoidal bending die.

[0068] Such as Figure 6 Shown, its preparation method comprises the following steps:

[0069] (1) According to the shape and structure characteristics of the inverted trapezoidal bending die and the friction and wear state under its actual working conditions, it is determined that the corners of the four surfaces a, b, d, and e of the inverted trapezoidal bending machine punch 7 are near the corners (corner Points cannot be processed directly) and all areas of the c surface are processed with micro pits, near the corners of the four surfaces f, g, i, j of the inverted trapezoidal bending machine die 9 (the corner points cannot be directly processed) and all areas of the h surface Processing of micro pits, the arrangement of micro pits is as f...

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Abstract

The invention provides a bending die with self-lubricating pits and a preparation method, and relates to the field of bending dies. The bending die comprises a male die and a female die which are matched with each other, wherein a plurality of pit textures arranged in a specific mode are arranged on the working faces of the male die and the female die, and the pit textures are used for containing a solid lubricant to form self-lubrication; the pit textures are distributed on the bending part and/or the cambered surface part of the working surface and avoid the ridge lines of the working surfaces; a micro-pit texture is machined on the surface of the bending die and can store a lubricating agent and abrasive dust generated in the working process, and the lubricating agent can continuously feed oil in the working process of the bending die, so that the effect of reducing friction is achieved; in addition, the abrasive dust is stored in the micro-pit texture, and three-body abrasion caused by the fact that the abrasive dust stays on the working face is avoided, and the anti-friction and anti-wear performance of the bending die is comprehensively improved.

Description

technical field [0001] The disclosure relates to the field of bending dies, in particular to a bending die with self-lubricating pits and a preparation method. Background technique [0002] The bending die is a processing mechanism that directly contacts the sheet or workpiece in the bending machine and forces it to be bent into a specific shape. It can be divided into a punch and a die. The shape and structure of the bending die are changeable. For workpieces with different shapes and precision requirements, different bending dies can be replaced for processing. Bending molds need to bear huge loads and impacts during processing, and will experience huge friction and wear during the forming process of sheets or workpieces. If the surface quality of the bending mold is not up to standard or the working time is too long, excessive friction is likely to occur A case of wear and tear. [0003] The precision of the bending die has a direct impact on the processing quality of t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D37/10B21D37/18B21D37/20B23K26/352
CPCB21D37/10B21D37/18B21D37/20B23K26/355
Inventor 姚鹏王鹏飞褚东凯屈硕硕黄传真王庆伟何婉盈刘莉
Owner SHANDONG UNIV
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