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Automobile net-shaped splash-proof plate and forming process and device

A molding device and splash guard technology, which is applied to vehicle parts, transportation and packaging, upper structure sub-assembly, etc., can solve problems such as cumbersome procedures and complex structures, and achieve improved product quality, uniform stress on solder joints, and firmness high degree of effect

Active Publication Date: 2021-12-10
大连塑研塑料科技开发有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The structure of the device is complicated, and the process is cumbersome during use, so it is not suitable for the forming process of the automobile mesh splash guard

Method used

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  • Automobile net-shaped splash-proof plate and forming process and device
  • Automobile net-shaped splash-proof plate and forming process and device
  • Automobile net-shaped splash-proof plate and forming process and device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The automobile mesh splash guard of the present invention comprises a bottom plate (1), a middle layer net (2) and an upper layer net (3), and the middle layer net (2) is located between the bottom plate (1) and the upper layer net (3) in a wave shape, The middle net is a single-layer design, and cannot be superimposed vertically to the direction of the bottom plate. The width of the middle net can be designed according to the width of the product, and there is no need to arrange it horizontally. Wherein, the middle net (2) and the upper net (3) are made of the same material, the middle net (2) and the bottom plate (1) are ultrasonically welded at the trough, and the upper net (3) and the middle net (2) are Ultrasonic welding is used at the crest, and the continuous cycle action forms a complete product (such as figure 1 shown).

Embodiment 2

[0026] Such as Figure 2-3 As shown, the automotive mesh splash guard forming device, the specific structure includes: fixed frame body (4), forming component (5), active cylinder (6), ultrasonic welding unit I (7) and ultrasonic welding unit II ( 8), each group of five ultrasonic welding machines; the active cylinder (6) is fixed on the fixed frame body (4), the forming component (5) is connected with the active cylinder (6), and the active cylinder (6) pushes the forming The component (5) moves left and right along the horizontal direction to realize the propulsion action. The ultrasonic welding unit is located at the front end of the forming component (5), and the ultrasonic welding unit moves up and down perpendicular to the fixing frame (4) to realize the welding action. Together to achieve the purpose of continuous and stable output of products.

[0027] The molding assembly (5) includes a moving frame (9), a compression cylinder I (10), a fixed seat (11), a linear bear...

Embodiment 3

[0029] Forming process of automobile mesh splash guard:

[0030] S1. Determine the wave pitch in the wave structure of the middle layer net according to the product parameters, set the program parameters, place the forming template (14) between the bottom plate (1) and the middle layer net (2) to be welded, and the bottom plate (1) is formed by forming The lower part of the template (14) is compressed by the compression cylinder II (13), the middle layer net (2) is compressed by the compression cylinder I (10) through the upper part of the forming template (14), and then the main push cylinder (6) pushes the forming assembly ( 5) Move the forming template (14) to the working position of the ultrasonic welding unit I (7) closest to the fixed seat (11), start the ultrasonic welding unit I (7) to work downward, and weld the position of point A (such as Figure 4 As shown), after the work is completed, the ultrasonic welding unit I (7) returns to its original position; the forming...

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Abstract

The invention belongs to the technical field of welding forming of plastic products, and particularly relates to an automobile net-shaped splash-proof plate and a forming process and device. The automobile net-shaped splash-proof plate comprises a bottom plate, a middle-layer net and an upper-layer net, the bottom plate and the upper-layer net are arranged in parallel, and the middle-layer net is in a wavy shape and is located between the bottom plate and the upper-layer net. According to the automobile net-shaped splash-proof plate forming device, ultrasonic welding is adopted, the automobile net-shaped splash-proof plate is not affected by thermal deformation in the forming process, and the surface of the product can be flat; a simple welding mold is further adopted, welding spots are evenly stressed in the forming process, the firmness of welded joints is higher, and the product quality is improved; and according to the automobile net-shaped splash-proof plate forming device, the product can be continuously and stably produced through a control system.

Description

technical field [0001] The invention belongs to the technical field of welding and forming of plastic products, and in particular relates to a forming process and device for an automobile mesh splash guard. Background technique [0002] At present, the existing automotive mesh splash guard is a product with a fixed thickness that is shaped by thermal welding. The thermal deformation of this product due to the welding method makes the surface uneven, and the connection between the layers is poor. The product is easy to Spread out, and the production efficiency is not high. [0003] The Chinese patent with the publication number CN207509756U discloses an ultrasonic welding machine. The device includes a workbench and a molding unit arranged on the workbench. The body is provided with a compression mold, and the workbench is provided with A fixed mold matched with the pressing mold, and a fixing device for the fixed mold is arranged on the workbench. The device has a complex ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C65/08B29C65/78B62D25/16B29L31/30
CPCB29C65/08B29C65/7841B29C65/7858B29C66/03241B62D25/161B29L2031/30
Inventor 宋小川曲先伟曲思维孙俊孙德明邹军
Owner 大连塑研塑料科技开发有限公司