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Electronic detonator wiring process, production process, non-dangerous wire manufacturing module and production line

An electronic detonator, non-dangerous technology, applied in the fields of non-dangerous wire-making modules and production lines, production processes, and electronic detonator wiring technology, can solve problems such as hidden safety hazards, high labor intensity for operators, and insignificant economic benefits, and achieve production costs. Reduce, improve production efficiency, improve the effect of intrinsic safety

Pending Publication Date: 2021-12-10
YAHUA GROUP MIANYANG INDAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main restrictive factor is that electronic detonators are flexible and irregular products, which are difficult to achieve reliable mechanical pick-and-place, transfer and accurate positioning, and there are many types of classification, all of which require manual pick-and-place, docking, and transfer
Operators are in direct contact with explosive dangerous goods, and when they are transferred between processes, personnel cross contact frequently, posing a great potential safety hazard
The electronic detonator detonator automatic production line that has been researched and developed can only be manually molded and unloaded, without considering the feasibility of automation and intelligence in the entire process, that is, the material is automatically molded and unloaded, and the electronic detonator with handle In a free state, it needs to be re-fixed and positioned in the subsequent process
The conversion between various specifications can only be regulated and arranged by the team leader. The labor intensity of the operators is high, the economic benefits are not obvious, and the intrinsic safety is not sufficiently improved.

Method used

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  • Electronic detonator wiring process, production process, non-dangerous wire manufacturing module and production line
  • Electronic detonator wiring process, production process, non-dangerous wire manufacturing module and production line
  • Electronic detonator wiring process, production process, non-dangerous wire manufacturing module and production line

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Such as figure 1 As shown, this embodiment proposes an electronic detonator wiring process, including the following steps:

[0040] S1, the winding bundle mechanism cuts the legs of the electronic detonator into predetermined lengths;

[0041] Specifically, different types of electronic detonators have different leg wire lengths, and the controller determines the length of the leg wire cutting of the electronic detonator according to the type of electronic detonator, which is the preset length mentioned above, and the preset length is the preset length. Existing in the controller, the winding bundle mechanism responds to the control instruction of the controller, and cuts the foot line to a certain extent;

[0042] S2, the legs of the electronic detonator are transported to the peeling mechanism through the transmission mechanism, and the peeling mechanism peels off the outer foreskin at both ends of the legs;

[0043] Specifically, the peeling mechanism includes an o...

Embodiment 2

[0051] Present embodiment also provides a kind of electronic detonator production technology, such as figure 2 Shown, comprise the wiring process of embodiment one, generally speaking, the production process flow of whole electronic detonator is as follows figure 2 shown. The first is the foot line thread, the handle is cut and tied, and then the foot line is peeled. After peeling, the foot line is twisted and twisted, and injected into a rubber plug of a predetermined shape. Assembly, inspection and code assignment, mold unloading, bagging, boxing and packaging, batch transfer, and wire card vibration feeding through the mold conveyor belt when loading the wire cards on the foot line, and chip feeding through the mold conveyor belt during chip welding and riveting , bayonet assembly for substrate tube loading via the mold conveyor belt. The production process of the electronic detonator in this embodiment realizes the intelligence, continuity, automation and unmanned oper...

Embodiment 3

[0053] Such as image 3 As shown, this embodiment also provides a non-hazardous wire-making module of an electronic detonator, applying the wiring process of Embodiment 1. In actual production, preferably, there are 4 non-hazardous wire-making modules,

[0054] The non-hazardous wiring modules include:

[0055] Pay-off mechanism 2, wire winding and binding mechanism 3, peeling mechanism 5, injection molding mechanism 4, vibrating plate clamping mechanism 6, chip welding and riveting mechanism 1, transmission mechanism;

[0056] Wherein, the transmission mechanism is used to sequentially transport the legs of the electronic detonator to the wire releasing mechanism 2, the winding binding mechanism 3, the peeling mechanism 5, the condensing twist mechanism, and the injection molding mechanism 4 , the vibrating plate upper line card mechanism 6, the chip welding and riveting mechanism 1;

[0057] The wire pay-off mechanism 2 is used to place the foot wire in a disk, and pull th...

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PUM

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Abstract

The invention provides an electronic detonator wiring process. The electronic detonator wiring process comprises the steps that S1, a leg wire of an electronic detonator is cut into a preset length through a wire winding and bundling mechanism; S2, the leg wire of the electronic detonator is conveyed to a stripping mechanism through a conveying mechanism, and the stripping mechanism strips outer skins at the two ends of the leg wire; S3, wire clamps are arranged according to a preset direction through a vibration disc, and after the wire clamps and the leg wires are in butt joint, the leg wires are loaded into the wire clamps; and S4, the leg wire is conveyed to a chip welding and riveting mechanism through the conveying mechanism, the leg wire and a chip are in butt joint, and the chip and the leg wire which are in butt joint are welded and riveted. Intellectualization, continuity, automation and unmanned operation of the whole production process of the electronic detonator are achieved, and the intrinsic safety of the production process of the electronic detonator is effectively improved; and the production efficiency is improved, and the production cost is reduced.

Description

technical field [0001] The invention relates to the field of electronic detonator manufacturing, in particular to an electronic detonator wiring process, a production process, a non-dangerous wire-making module and a production line. Background technique [0002] The fully automatic production line for electronic detonators is a special production line for the intelligent production of various types of electronic detonators in the civil explosive industry, which realizes the unmanned production of dangerous and key processes. The whole line adopts intelligent data acquisition analysis and bus control design, which is convenient for the production of electronic detonators of order type and multiple specifications. [0003] At present, the production of various types of electronic detonators in the domestic civil explosive industry is basically man-machine cooperation, and is in the status of semi-mechanized or semi-automated production. The main restrictive factor is that el...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F42C19/12
CPCF42C19/12
Inventor 袁春井任春培陈柯宇邓超杨胡明静王碟龙长江任常胜段刚唐海余刚白宗山王裕
Owner YAHUA GROUP MIANYANG INDAL