Casting box made of novel material

A new type of material and box technology, applied in casting molding equipment, casting molds, cores, etc., can solve the problems of not fully meeting the production requirements of casting 350km axle boxes, not meeting the theme requirements, environmental pollution, etc., and achieving air hole defects Less, product quality improvement, the effect of reducing environmental pollution

Pending Publication Date: 2022-03-04
QINGDAO LIANSHAN CASTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the problem that traditional materials have serious environmental pollution, do not meet the current national green casting theme requirements, and cannot fully meet the production requirements for casting 350km axle boxes, the purpose of this invention is to provide a casting box using new materials

Method used

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  • Casting box made of novel material

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Experimental program
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Effect test

Embodiment 1

[0016] Embodiment 1: A kind of cast box body that uses new material, comprises the following components by weight ratio:

[0017] 30-50 parts of molding sand, 1-5 parts of phenolic resin, 5-10 parts of powdered coupling agent, 10-20 parts of water, 15-25 parts of carbon dioxide.

[0018] The proportion by weight includes the following components: 35 parts of molding sand, 2 parts of phenolic resin, 5.5 parts of powdery coupling agent, 11 parts of water and 16 parts of carbon dioxide.

[0019] The proportion by weight includes the following components: 38 parts of molding sand, 2.8 parts of phenolic resin, 6.8 parts of powdery coupling agent, 15 parts of water and 20 parts of carbon dioxide.

[0020] The proportion by weight includes the following components: 50 parts of molding sand, 5 parts of phenolic resin, 10 parts of powdery coupling agent, 18 parts of water and 25 parts of carbon dioxide.

[0021] The casting box is formed by mixing molding sand, phenolic resin, powdery...

Embodiment 2

[0024] Embodiment 2: the technical index of phenolic resin is as table 1, and the technical index of coupling agent is as table 2;

[0025] Table 1 Phenolic resin technical indicators

[0026] Grade Exterior density viscosity free phenol free aldehyde JL-168 reddish brown liquid 1.30-1.40g / cm 3

200-300mps.s ≤1％ ≤0.2％

[0027] Table 2 coupling agent technical indicators

[0028] Grade Exterior density Amount added Function LG-1 off-white powder 2.1-2.7g / cm 3

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Abstract

The invention discloses a casting box using a novel material, the casting box comprises the following components in parts by weight: 30-50 parts of molding sand, 1-5 parts of phenolic resin, 5-10 parts of a powdery coupling agent, 10-20 parts of water and 15-25 parts of carbon dioxide, the casting box is formed by mixing the molding sand, the phenolic resin, the powdery coupling agent and the water, molding, blowing carbon dioxide gas in a vacuum environment, and curing. And a forming cavity is formed in the box body, and the box body is used for casting metal products. According to the invention, the problems that the traditional material seriously pollutes the environment, does not meet the theme requirement of current national green casting and cannot fully meet the production requirement of casting the 350km axle box body are solved.

Description

technical field [0001] The invention relates to the technical field of casting boxes, in particular to a casting box using new materials. Background technique [0002] At present, with the rapid development of China's high-speed rail, the demand for 350km cast axle boxes is relatively large, and domestic manufacturers all use traditional techniques and materials, which have long production cycles and high costs, and traditional materials have serious environmental pollution, which does not meet the current requirements of the country. The theme requirements of green casting cannot fully meet the production demand for cast 350km axle boxes. Now there is an urgent need for suppliers who can produce in batches and have a short production cycle. Under this background, it is imminent to develop new processes and materials. Contents of the invention [0003] In order to solve the problem that traditional materials have serious environmental pollution, do not meet the current nat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/00
CPCB22C1/00
Inventor 李孟涛穆尚东穆金成孙晓东于传龙
Owner QINGDAO LIANSHAN CASTING
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