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Error calibration method of five-axis dispensing machine based on industrial camera

An error calibration and industrial camera technology, applied in image data processing, instruments, calculations, etc., can solve the problems of low execution efficiency, long time required, expensive, etc., and achieve the effect of simplifying the calibration process and reducing the cost of calibration

Pending Publication Date: 2022-04-05
成都乐创自动化技术股份有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The structure of five-axis mechanical equipment on the market is different. The use of existing measurement tools is restricted by specific mechanical structures, and the applicability is not strong. The calibration process of existing five-axis calibration technology is too cumbersome, takes more time, and is less efficient.
Because of the cumbersome process, the technical requirements for the technical personnel who perform the calibration are relatively high
Measuring instruments such as ballbars and laser interferometers required for calibration are more expensive than the industrial cameras used in the present invention, which will increase the cost of the manufacturer in practical applications. All in all, these traditional solutions have cumbersome calibration procedures and low execution efficiency. High, expensive measuring instruments and other disadvantages

Method used

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  • Error calibration method of five-axis dispensing machine based on industrial camera
  • Error calibration method of five-axis dispensing machine based on industrial camera
  • Error calibration method of five-axis dispensing machine based on industrial camera

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0105] An error calibration method for a five-axis dispensing machine based on an industrial camera in this embodiment, such as figure 1 As shown, the purpose of mechanical calibration in this embodiment is to calibrate the mechanical geometry parameters of the five-axis dispenser, calculate various error data existing in the five-axis equipment, and establish the workpiece coordinate system, camera coordinate system, and machine tool coordinate system. the transformation matrix. Such as figure 2 As shown, the five-axis dispensing machine is mainly composed of a machine base, three translation axes (X axis, Y axis, Z axis), and two rotation axes (A axis, C axis). Through the link between the base of the machine tool and each axis, and the connection between the axes, a processing kinematic chain is formed to realize five-axis linkage. During the movement process, based on the idea of ​​robot kinematics, the machine tool base, motion axis, glue valve, workpiece, and camera o...

Embodiment 2

[0107] This embodiment is further optimized on the basis of embodiment 1.

[0108] Other parts of this embodiment are the same as those of Embodiment 1, so details are not repeated here.

Embodiment 3

[0110] This embodiment is further optimized on the basis of embodiment 1, such as image 3 As shown, the machine tool base coordinate system {M} can be used as a reference coordinate system for all coordinate system poses, and the coordinate origin is located at the machine origin; the workpiece coordinate system {W} does not exist between the calibration plate and the workbench during calibration. For relative displacement, the workpiece coordinate system is considered to be the same as the calibration plate coordinate system, and the two are collectively referred to as the workpiece coordinate system in the following; the coordinate system {X} of the X axis, the coordinate X axis is parallel to the actual X translation axis, and the origin coincides with {M} ;The coordinate system {Y} of the Y axis coincides with {W} when the A axis and the C axis are not rotated; the coordinate system {Z} of the Z axis, the coordinate Z axis is parallel to the actual Z translation axis, and ...

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Abstract

The invention relates to the technical field of mechanical calibration of five-axis dispensing machines, and discloses an error calibration method of a five-axis dispensing machine based on an industrial camera, which comprises the following steps: S1, calibrating mechanical structure parameters of the five-axis dispensing machine, and regarding the mechanical structure of the five-axis dispensing machine and a workpiece as rigid mechanical structures; s2, the rigid body mechanical structure is divided into two machining kinematic chains; s3, establishing a standard orthogonal axis coordinate system for each rigid body in the machining kinematic chain; s4, converting the coordinate system of each rigid body according to a robot kinematics method to obtain a conversion matrix; s5, performing mechanical calibration operation on the five-axis glue dispenser according to the conversion matrix and the five-axis calibration process; and S6, obtaining a conversion relation between each parameter matrix of the rigid body mechanical structure and the rigid body mechanical structure coordinate system according to the mechanical calibration operation, and carrying out error calibration. The method is used for calibrating five-axis mechanical geometric structure parameters, calculating various errors of a five-axis machine and improving the machining precision of the five-axis machine.

Description

technical field [0001] The invention relates to the technical field of mechanical calibration of five-axis dispensing machines, specifically, an error calibration method for five-axis dispensing machines based on industrial cameras, which is used to calibrate the mechanical geometry parameters of five-axis machines and calculate the mechanical parameters of five-axis machines. Various errors, improve the machining accuracy of five-axis machines, and can also be popularized and applied to five-axis CNC machine tools and other five-axis equipment for precision instrument processing. Background technique [0002] Compared with traditional three-axis machines, five-axis machines have the characteristics of higher machining accuracy, higher machining efficiency, and the ability to process workpieces with more complex structures, and have more competitive advantages in the market. At the same time, due to the increase of the two rotation axes, the mechanical structure of the five-...

Claims

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Application Information

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IPC IPC(8): G06T7/80G06T7/73
Inventor 瞿佳伟张春雷苏爱林周维夏光明杨金壁
Owner 成都乐创自动化技术股份有限公司
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