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Automatic water jet cutting machine for automobile sheet metal

A water jet and cutting machine technology, which is applied in abrasive jet machine tools, metal processing equipment, chemical instruments and methods, etc., can solve the problems of limited protection effect, normal cutting operation when the nozzle is blocked, affecting the cutting effect of water jet cutting machine, etc. To achieve the effect of avoiding splashing around and avoiding waste

Active Publication Date: 2022-05-24
CHENGDU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The existing water jet cutting machine prevents the sprayed water column from splashing on the staff by setting a protective cover, but the protective effect can be limited only by setting the protective cover that can block the two sides of the nozzle, and it is impossible to While all around the nozzle is covered, it will not affect the normal cutting operation of the water jet cutting machine;
[0005] 2. Moreover, when the plate-type protective cover provided by the existing water jet cutting machine is splashing water from the waterproof column, the water droplets blocked by it will all flow to the automobile sheet metal after gathering, and the sand particles in the cutting water will also Gathered on the car sheet metal, it is impossible to automatically clean the surface of the sheet metal that the nozzle is about to cut, and these sand particles may affect the cutting effect of the water jet cutting machine;
[0006] 3. At the same time, the existing water jet cutting machine only controls the downward pressure of the pressure plate through the force of the air pump, so that the plate is firmly fixed on the surface of the worktable, but the width of the sheet metal that can be fixed by this method is fixed, and it cannot be adjusted. Automobile sheet metals of different widths and lengths are fixed to ensure the accuracy of the equipment for sheet metal cutting

Method used

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  • Automatic water jet cutting machine for automobile sheet metal
  • Automatic water jet cutting machine for automobile sheet metal
  • Automatic water jet cutting machine for automobile sheet metal

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Example 1, as Figure 1-3 , Figure 5-6 and Figure 8 As shown in the figure, after the water jet cutting machine has been used for a period of time, it is regularly cleaned and maintained to control the extension of the electric telescopic rod 1 to drive the U-shaped plate 3 to rise. During the process, the U-shaped plate 3 and the funnel bin 8 also rise together, and The positions of the cutting device 2 and the nozzle 19 remain unchanged, so that the nozzle 19 is completely exposed. At this time, the maintenance personnel can inspect and maintain the nozzle 19, and can unscrew the screw at the bottom of the outer side of the funnel chamber 8. The lower bin is disassembled. At this time, the annular filter screen 22 located at the top of the lower bin is also directly exposed. The cleaning and maintenance personnel can clean the annular filter screen 22, and can also clean the annular groove 18 and the inner side of the lower bin to ensure that Subsequent to the nor...

Embodiment 2

[0043] Example 2, as Figure 1-3 and Figure 7-8 As shown in the figure, after the automobile sheet metal is placed on the multiple sets of support plates 605, the electric telescopic rod 1 is controlled to shorten, which drives the U-shaped plate 3 to descend, and the two sets of L-shaped plates 501 also descend together until all the multiple sets of universal wheels 505 are Abutting on the surface of the sheet metal of the automobile, in the process, the movable rod 503 penetrates into the interior of the movable groove 502, the spring 504 is shortened by force and stores elastic potential energy, and then the electric cylinder 601 is controlled to extend, driving the mounting plate 602, the connecting plate 604 and the support The plate 605 rises together, so that the automobile sheet metal can be more tightly contacted with the universal wheel 505, and at the same time, the contact degree of the brush 11 and the automobile sheet metal surface can be adjusted, which not on...

Embodiment 3

[0044] Example 3, as Figure 1-3 As shown in the present invention, in the process of cutting the automobile sheet metal, the cutting water sprayed from the nozzle 19 falls into the interior of the collection bin 12 after cutting the automobile sheet metal, so that the water level inside the collecting bin 12 is increased, and the first opening is kept open. valve, so that the excess cutting water inside the collection bin 12 is discharged into the dedicated collection tank, and when there are many sand particles deposited at the bottom of the collection bin 12, the second valve is controlled to open, and the corresponding sand pump is used to remove the inside of the collection bin 12. All the sand at the bottom is swept away.

[0045] Working principle: power on the device before use, before cutting the car sheet metal, place the car sheet metal on multiple sets of support plates 605, control the electric telescopic rod 1 to shorten, drive the U-shaped plate 3 down, and the ...

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PUM

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Abstract

The invention discloses an automatic automobile metal plate water jet cutting machine which comprises a collecting bin, U-shaped frames are symmetrically mounted at the two ends of the top of the collecting bin, a mounting base is arranged on the inner sides of the two U-shaped frames jointly, cutting equipment is mounted in the mounting base, a nozzle is arranged at the bottom end of the cutting equipment, and a water inlet is formed in the bottom end of the nozzle. And electric telescopic rods are symmetrically mounted in the middle positions of the two sides of the top of the mounting seat. An electric telescopic rod is controlled to be shortened, a U-shaped plate is driven to descend, a funnel bin completely covers a nozzle, when an automobile metal plate is cut, a servo motor is controlled to rotate, the funnel bin is forced to rotate slowly, when a water column sprayed out of the nozzle cuts the metal plate, part of splashed water can be completely blocked by the rotating funnel bin, and therefore the cutting efficiency of the automobile metal plate is improved. And centrifugal force generated by rotation enables cutting water gathered on the inner side of the annular groove to be automatically and rapidly discharged into the external environment from the drainage hole, and the situation that water splashes all around in the metal plate cutting process of the water jet cutting machine is completely avoided.

Description

technical field [0001] The invention relates to the technical field of water jet cutting machines, in particular to an automatic water jet cutting machine for automobile sheet metal. Background technique [0002] The jet cutting machine is to pass ordinary water through an ultra-high pressure pressurizer, pressurize the water to 3000bar, and then generate a water jet of about 3 times the speed of sound through a water nozzle with a channel diameter of 0.3mm, which can be easily controlled by a computer. It can cut soft materials of any shape, such as paper, sponge, fiber, etc. If sand is added to increase its cutting force, it can cut almost any material. It is an important equipment in automobile sheet metal. [0003] The patent of publication number CN108161766A discloses a water jet cutting machine for automobile sheet metal. The pressure plate set on the water jet cutting machine for automobile sheet metal can be pressed down under the force of the air pump, so that the ...

Claims

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Application Information

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IPC IPC(8): B24C1/04B24C3/04B24C5/04B24C9/00B08B1/04B08B3/02B08B13/00
CPCB24C1/045B24C3/04B24C5/04B24C9/00B08B3/02B08B13/00B08B1/32B08B1/12Y02P70/10
Inventor 孙付春李晓晓董恺凌吴昊荣余松科
Owner CHENGDU UNIV
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