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Irregular cambered surface airway cascade forming method

A molding method and camber technology, applied in climate sustainability, final product manufacturing, wind power generation, etc., can solve the problems of poor cascade mechanical stability, complex mold design, and high porosity, optimize the laying process, reduce The effect of increasing production cost and reducing manufacturing cycle

Pending Publication Date: 2022-08-02
JIANGSU XINYANG NEW MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The common point of these two processes is that the mold design is extremely complex and the number is large
The metal molds used by conventional molding and RTM are difficult to be used in the manufacture of regular curved airway cascades, and the composite products manufactured by conventional molding and RTM processes have high porosity and poor mechanical stability of the cascades

Method used

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  • Irregular cambered surface airway cascade forming method
  • Irregular cambered surface airway cascade forming method
  • Irregular cambered surface airway cascade forming method

Examples

Experimental program
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Embodiment Construction

[0026] like figure 1 For a single cascade part shown, a set of cascade components includes nineteen cascade parts, each of which has the same overall dimensions but different internal air passages. The cascade is a grid-like grid structure, with a length of 550mm and a width of 288mm. The side and end faces are of circular arc structure. Nineteen cascade parts are combined into a circle. The raw material of the invention adopts T300 carbon fiber unidirectional prepreg and T300 satin prepreg, the fiber adopts T300 3K fiber of Toray Company, the satin fabric adopts T300 3K fiber of Toray Company, and the resin adopts epoxy resin.

[0027] A method for forming an irregular cambered airway cascade, comprising the following steps:

[0028] 1) Mold preparation: use steel mold and silicone rubber soft film combined mold, coat all molds with 770NC release agent, and the interval between each pass is not less than 15 minutes; the combined mold includes silicone rubber core mold castin...

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Abstract

The invention discloses a method for forming an irregular cambered surface air passage cascade. The method comprises the following steps: 1) preparing a mold; 2) manufacturing a silicone rubber core mold; (3) paving warp-wise grid bars; (4) paving the weft-wise grid bars; 5) closing the mold and injecting glue; and (6) demolding and machining. According to the method, the weft grids and the warp grids are separately paved, the warp grids are paved into the PPRTM glue injection forming mold in advance by utilizing the grid paving mold to form the required shape, and the weft grids are directly paved on the surface of the silicon rubber core mold and then are loaded into the PPRTM glue injection forming mold together with the core mold, so that the use amount of raw materials is reduced, the paving process is optimized, the manufacturing period is shortened, and the production efficiency is improved. And the production efficiency is improved, and the production cost is reduced.

Description

technical field [0001] The invention relates to a method for forming a leaf shank, in particular to a method for forming a blade cascade of an irregular cambered airway. Background technique [0002] Blade cascade is a common exhaust device in aero-engine thrust reversers. Generally speaking, it refers to the structural member that uses airflow to reverse the speed of the aircraft after landing. The early thrust reverser cascades were all made of metal materials by machining, casting, mechanical connection and welding. However, due to the high metal density and many parts, they accounted for a relatively large proportion of the weight of the engine. With the development of new materials, composite materials were applied to the cascade in the later stage. [0003] At present, most of the existing composite blade cascade manufacturing process methods are realized by molding and RTM glue injection process. What these two processes have in common is the extremely complex and l...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/34B29C70/48B29C70/54B29C33/38
CPCB29C70/345B29C70/48B29C70/54B29C33/3842B29L2031/749Y02P70/50
Inventor 李俊王军周倩马彦爽介凯旋刘慧中吴豪放肖卫华张彬马婷婷李顺
Owner JIANGSU XINYANG NEW MATERIALS CO LTD