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Technique for pretreating cabo

A tobacco stem pretreatment and pretreatment technology, which is applied in the fields of tobacco, tobacco preparation, application, etc., can solve the problems of high cost of high-power microwave equipment, uneven microwave field, difficult engineering realization, etc., and achieves easy mass production, microwave Low energy density, simple composition effect

Inactive Publication Date: 2004-08-11
SHENZHEN HONGXIANG YISHENG TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this process can improve the quality of tobacco stems by increasing the volume and reducing the density, according to its technological requirements: the longitudinal axis of the tobacco stems on the conveyor belt must be parallel to the direction of energy source transmission and cannot be changed. Good processing effects can be obtained in this specific direction, which is quite difficult in actual engineering implementation
In addition, the process needs to have a large microwave energy density in the processing space during actual implementation, but due to the inevitability of the uneven microwave field in the space, standing waves with extremely high energy density will be formed, and sparks or tobacco stems will often occur during operation. The interior is burnt, and once sparking occurs, the microwave input must be stopped and the burning tobacco stems sent out of the microwave equipment before being put into production again
Charred tobacco stems can no longer be used as raw material for tobacco production, and the tobacco stems on the transfer belt are not microwaved during the stop period, resulting in a decrease in product quality
Moreover, the cost of integrating high-power microwave equipment is very high when realizing mass production, and it is more prone to frequent ignition
These are unacceptable in actual production

Method used

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Effect test

Embodiment 1

[0024] Embodiment 1: Before starting production, the tobacco stems that meet the requirements of "raw material selection" (moisture balance, controlled at 8-14%, and no metal impurities) are prepared, and a heating furnace is used to evenly "heat the heat medium" to 100 ~200°C. The tobacco stems are mixed with heat medium and added to the equipment with microwave field. The tobacco stem processing device adopts a 10-160KW multi-mode cavity tunnel type microwave device (composed of a microwave source part, a microwave transmission part, a microwave cavity part, an air suction system, and a drag part). After 10-220 seconds of mixing and microwave action in the microwave device, the volume increases by 0.5-4 times, and the mixture is output from the outlet of the microwave device. And sent to the separator to separate the tobacco stems from the heat medium. After separation, the pretreated tobacco stems can be obtained with the advantages of low density, good elasticity, less wo...

Embodiment 2

[0025] Embodiment 2: Prepare the tobacco stems that meet the requirements of "raw material selection" (moisture balance, controlled at 8-14%, free of metal impurities) before starting production, and use the tobacco stem preheating device to heat it up to 90°C ±5. Use a heating furnace to evenly "heat the heat medium" to 100-200°C. The tobacco stems are mixed with heat medium and added to the equipment with microwave field. The tobacco stem processing device can use a 10-160KW multi-mode cavity rotary microwave device (consisting of a microwave source part, a microwave transmission part, a microwave cavity part, a microwave rotary cavity part, a suction air system, and a drag part). After 10-220 seconds of mixing and microwave action in the microwave device, the volume increases by 0.5-4 times, and the mixture is output from the outlet of the microwave device. And sent to the separator to separate the tobacco stems from the heat medium. After separation, the pretreated tobac...

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Abstract

A technology for pre-processing the stems of tobacco leaves includes heating the low-loss granular solid microwave medium as thermal medium to 100-200 deg.c, mixing said stems with said thermal medium, heating in microwaven over for puffing the stems, and separating the tobacco stems from thermal medium. The pre-processed stems feature high loseness and elasticity, and good smell.

Description

Technical field: [0001] The invention relates to a tobacco preparation process, in particular to a pretreatment process for tobacco stems processed by microwave after mixing tobacco stems with microwave low-loss solid medium particle heat medium. technical background: [0002] Regarding the pretreatment of tobacco stems, the relevant method and equipment disclosed in CN 154218A, its essence is to replace the steamed stems in the traditional treatment process with the stem washing process, which is just a new transformation of the traditional process. It is difficult to improve the quality of aspects such as aroma. [0003] In foreign countries, in the pretreatment to improve the quality of tobacco stems, there is a method of using hydraulic pressure to change the texture of tobacco stems in tobacco. This method has been disclosed in US Patent 2344106 (1944.3.41). However, this method is difficult to operate in practice, and pressure devices and steam are required to prepar...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B3/04
Inventor 周川刘朝辉刘毅李天平周翔
Owner SHENZHEN HONGXIANG YISHENG TECH CO LTD
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