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Manufacture process of high performance ductile iron roll

A manufacturing method and high-performance technology, applied in the field of crane drum and manufacturing, can solve technical difficulties and other problems, achieve huge economic benefits, improve utilization rate, and save processing equipment

Inactive Publication Date: 2006-05-17
SHANDONG HUIFENG CASTING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, its technical difficulty is very high. It is necessary to ensure high dimensional accuracy and surface quality, and avoid defects such as shrinkage, subcutaneous pores, and surface ash layer. This is also a key problem to be solved by the present invention.

Method used

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  • Manufacture process of high performance ductile iron roll
  • Manufacture process of high performance ductile iron roll
  • Manufacture process of high performance ductile iron roll

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0049] figure 1 Flow chart of the manufacturing process of ductile iron reel.

[0050] (1) Selection of mold material:

[0051] The mold material has a significant impact on the dimensional accuracy and defects of the casting. Since nodular iron is solidified in a paste state, it has a greater tendency to form shrinkage porosity, and shrinkage porosity significantly reduces the strength of the casting, so appropriate technological measures must be taken to eliminate it. The best method is to use the graphitization expansion during the solidification process for self-complementation. Shrinkage, which requires the mold to have a sufficiently high strength during solidification. Obviously, the green sand mold is difficult to meet this requirement, and due to the high moisture content, it is easy to react with the residual magnesium in the molten iron after spheroidizing treatment, resulting in subcutaneous pores, so it is not suitable for the production of nodular iron reels. ...

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Abstract

The present invention discloses manufacture process of high performance ductile iron roll, belongs to the field of crane roll making technology, and solves the problem of once casting formation. By means of the research on high performance cast ductile iron and the research on casting mold material, paint and casting process, the present invention has simplified roll manufacturing process, raised material utilization, low power consumption, obviously raised mechanical performance and use performance of the roll and obviously lowered production cost.

Description

technical field [0001] The invention relates to a crane drum and its manufacturing technology. Background technique [0002] The drum is one of the important parts of the crane. Since the steel wire rope is wound on the drum after assembly, the drum directly bears the load, so the quality of the drum itself plays a vital role in the safe operation of the crane. With the large-scale of modern engineering (such as the increasing number of high dam buildings), the lifting machinery is also developing towards large-scale, and its lifting weight and lift are greatly increased, with the lift reaching tens of meters or even hundreds of meters, and the weight reaching hundreds of tons ( For example, the fixed hoist hoist of the Xiaolangdi Project is 5000kN), which puts forward new and higher requirements for the material and structure of the reel. [0003] (1) The type of roll. [0004] According to the shape of the cylinder, it can be divided into long-axis reel and short-axis re...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D25/00
Inventor 刘宪民焦守民郭经庆
Owner SHANDONG HUIFENG CASTING TECH
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