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Centrifugal concrete pile die production process

A concrete pile and production process technology, applied in the field of centrifugal concrete pile formwork production process, can solve the problems of unsatisfactory product quality, difficulty in unifying the size of trapezoidal grooves, and affecting the overall strength of the mold, so as to save welding Process and sanding process, saving welding rod and grinding wheel, high product quality effect

Active Publication Date: 2007-05-23
JIANGSU HAI HENG BUILDING MATERIAL MACHINERY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0035] 2. The quality of mold products is not satisfactory:
[0036] 1) The plane trapezoidal groove of the tongue and groove board is planed and processed by a planer, and the processing accuracy is poor.
[0037] The steel mold is not well sealed during the production of pipe piles, and grout leakage occurs;
[0038] 2) The whole set of steel molds is a single-section steel mold obtained after single-section turning, which is connected one by one to form a complete set of steel molds. The overall coaxiality of the steel molds is poor, and the molds are easy to jump when the concrete piles are produced by a centrifuge. continue to produce
[0039] 3) The running wheel is a cast steel running wheel, which may have sand holes, which will affect the overall strength of the mold

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0105] Embodiment 1, the production technology of centrifugal concrete pile formwork is as follows:

[0106] First, prepare the following artifacts:

[0107] Tongue-groove board: the strip-shaped board is pickled, descaled, cold-drawn directly to the precise size, after calibration, and then made with loop bolt eyes, for use;

[0108] Pipe wall: The hot-rolled plate is directly and accurately cut into a rectangle of the required size by a shearing machine, and then pressed into shape by a press, for later use

[0109] Longitudinal bars and ring bars: Cut the hot-rolled plates into strips of the required size for use;

[0110] Tabs, bolts: Spare

[0111] End plate: bend the strip-shaped plate through a press to obtain a ring-shaped plate for use;

[0112] Running wheel: Bending the strip-shaped plate through a press to make the outer ring of the running wheel; bending a strip-shaped plate of another size to make the inner ring support plate of the running wheel, and then the...

Embodiment 2

[0126] Embodiment 2, the production technology of centrifugal concrete pile formwork is as follows:

[0127] 1. Prepare the following components:

[0128] Groove plate: After pickling and removing scale, the strip plate is directly cold-drawn to the precise size by the cold drawing tool, and at the same time pull out the groove of the groove plane, after correction, and then punch the eye of the bolt for standby;

[0129] Pipe wall: Cut the hot-rolled plate into a rectangle of the required size by a shearing machine, reserve the processing amount, and then press it on a press to form a long groove with a cross-section of the required shape, and use gas cutting or metal cutting to process it The excess part of the joint end face is spare;

[0130] Longitudinal bars and ring bars: Cut the hot-rolled plates into strips of the required size for use;

[0131] Tabs, bolts: Spare

[0132] End plate: bend the strip-shaped plate through a press to obtain a ring-shaped plate for use;...

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PUM

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Abstract

The invention relates to a method for producing eccentric concrete post mould, wherein it comprises that: first, preparing needed elements as tube wall, longitudinal bar, annular bar, bolt, end plate, etc; then connecting and welding said elements; at least, finely processing half steel mould and whole mould, and turning integrity, to obtain the final product. The matched board and tube wall are cold drawn to fine size via cold drawer and mould, to save material and improve quality; the end plate and rolling wheel are made from plate bended by compressor to save steel.

Description

(1) Technical field: [0001] The invention relates to a production process of a centrifugal concrete pile form, in particular to a production process of a centrifugal concrete pile form for manufacturing prestressed concrete piles for construction. (two) background technology: [0002] Prestressed centrifugal concrete piles for construction include the most common prestressed centrifugal pipe piles and the most recent prestressed centrifugal square piles. Both of them are produced by rotating the centrifugal concrete pile form at a high speed on the centrifuge, so that the concrete contained in the centrifugal concrete pile form moves with the high-speed centrifugal movement of the mold to produce it, because it is convenient for large-scale industrial production and the produced prestressed concrete The pile has good compactness, high strength, and strong bearing capacity, and it has increasingly replaced the traditional production of concrete piles cast by vibration method....

Claims

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Application Information

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IPC IPC(8): B23P15/24
Inventor 刘立峰王玉文
Owner JIANGSU HAI HENG BUILDING MATERIAL MACHINERY CO LTD
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