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Processing apparatus and cleaning method

Inactive Publication Date: 2004-04-08
TOKYO ELECTRON LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0008] The present invention has been made in consideration of the above. It is accordingly an object of the present invention to provide a processing apparatus and a cleaning method by which a cleaning with high efficiency is possible.
[0038] A focus ring 13 is provided on the upper surface of the susceptor 12. In this structure, plasma can effectively contact the wafer W mounted on the susceptor 12. There is provided in the susceptor 12 a lift pin which can go up and down for receiving and providing the wafer.
[0049] After the SiOF film having a predetermined thickness is formed on the wafer W, or after a predetermined time, the system controller 100 stops applying an RF power to the lower electrode, and closes the valves VC, VD, and VF, so as to stop supplying the chamber 11 with SiF.sub.4, SiH.sub.4, and Ar. After this, the electrostatic chuck is released. The system controller 100 closes the valve VE so as to stop supplying O.sub.2 and applying an RF power to the upper electrode. Then, the wafer W is carried out from the chamber 11, and hence completing the film formation process.

Problems solved by technology

Thus formed films cause particles to be generated, thereby lowering the yield of the products.
However, plasma is generated inside the chamber, so that the chamber member is likely to be deteriorated.
Using this remote plasma cleaning method, the chamber member is unlikely to be deteriorated.
A problem in the remote plasma cleaning method is that it requires a relatively long period of time for the cleaning.
Using the remote plasma cleaning method, it takes a long time for cleaning entirely the inside of the chamber, resulting that a part of the chamber member is deteriorated due to the excessive cleaning.
Accordingly, in the conventional CVD apparatus, the cleaning of the chamber is not performed with high efficiency, and a high yield of the products is not sufficiently be obtained.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

first embodiment

[0055] FIGS. 2 and 3 show cleaning results achieved after the film formation which is done using the plasma processing apparatus 10 according to the present invention.

[0056] In this Example 1, during a film formation, a SiOF film is formed to have a thickness of 5 .mu.m on the wafer W, within the distance 50 mm between the electrodes. In addition, during a cleaning process, the system controller 100 supplies the chamber 11 with NF.sub.3 / Ar=500 / 500 (sccm / sccm) at a pressure of 13 Pa, and applies an RF power of 1500W to the upper electrode (the electrode plate 17).

[0057] FIG. 2 shows the relationship between the cleaning time and the applied RF power, in the case where the cleaning is performed with applying the RF power to the upper and lower electrodes using the processing apparatus of the first embodiment. As seen from FIG. 2, it is clear that the processing apparatus which applies the RF power to the upper and lower electrodes can achieve the cleaning at a shorter period of time t...

second embodiment

[0060] A processing apparatus according to the second embodiment includes a chamber. Inside the chamber, a SiOF film is formed on a wafer W using a plasma CVD method, with a process gas containing SiH.sub.4, SiF.sub.4, and O.sub.2. The SiOF film deposited inside the chamber after the film formation process is removed using a cleaning gas including NF.sub.3. The cleaning gas is activated outside the chamber so as to be used.

[0061] FIG. 4 shows the structure of the processing apparatus 10 according to the second embodiment of the present invention. FIG. 5 is a cross sectional view of the processing apparatus 10. In FIGS. 4 and 5, the same components are identified by the same reference numerals.

[0062] As shown in FIG. 4, the processing apparatus 10 of the second embodiment includes a cleaning-gas line L4 provided with an activator 27.

[0063] The activator 27 is connected to the cleaning gas source SA and the carrier gas source SB respectively through the valves VA and VB and also throu...

example 2

[0071] FIG. 6 shows the relationship between the time for cleaning and the pressure inside the chamber 11, and shows some results of the cleaning done after the film formation, using the processing apparatus according to the second embodiment of the present invention. In Example 2, during the process for forming the film, a SiOF film is formed to have a thickness of 5 .mu.m on the wafer W, with the distance of 50 mm between the electrodes.

[0072] FIG. 6 shows the results of the cleaning with a variety of pressure levels. As seen from FIG. 6, as compared to the case where the pressure inside the chamber 11 is in a high vacuum state of approximately 0 Pa, a high cleaning rate can be obtained if the pressure is within a range between 100 Pa and 400 Pa. Note also that, in the case where the pressure inside the chamber 11 is approximately 200 Pa, the most highest cleaning rate can be obtained. According to the second embodiment wherein the cleaning is performed at a pressure in a range be...

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Abstract

Provided is a parallel-plate-type processing apparatus (10), which performs plasma CVD and includes a chamber (11) to be cleaned. To perform cleaning of the chamber (11), plasma of a gas including fluorine is generated outside the chamber (11), and supplied into the chamber (11). During the cleaning, an RF power is applied to electrode plates (12, 17) inside the chamber (11).

Description

[0001] The present invention relates to a processing apparatus and a cleaning method in which an efficient cleaning is possible.[0002] Various CVD (Chemical Vapor Deposition) apparatuses are used for manufacturing electronic devices, such as semiconductor devices, LCD (Liquid Crystal Display) devices, etc. Plasma CVD apparatuses are widely used for forming high quality films.[0003] The plasma CVD apparatus forms a film on a semiconductor wafer contained inside a decompressed chamber, using a CVD method. The CVD method employs a gas phase reaction. Thus, films are formed only on the surface of the wafers, but on the surface (internal wall, etc.) of a chamber member. Thus formed films cause particles to be generated, thereby lowering the yield of the products. In such circumstances, it is necessary to regularly clean the inside of the chamber, to remove the films formed on the chamber member.[0004] A well-known method for cleaning the inside of the chamber is an in-situ plasma cleanin...

Claims

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Application Information

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IPC IPC(8): B08B7/00C23C16/44H01J37/32H01L21/205H01L21/302H01L21/3065
CPCB08B7/0035C23C16/4405H01J37/32862H01J37/3244C23C16/4411H01L21/205
Inventor OKA, SHINSUKEYOKOYAMA, OSAMUNAKASE, RISAISHIZUKA, SHUUICHI
Owner TOKYO ELECTRON LTD
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