Modified alkyd compositions comprising polyol latex compositions and processes of making them

a technology of polyol latex and composition, which is applied in the field of modified alkyd polymers, can solve the problems of poor oxidative cure reactivity of coating compositions based on these materials, poor compatibility of alkyd polymers and latex polymers, and poor coating performan

Inactive Publication Date: 2005-05-26
KUO THAUMING +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The modified alkyd compositions exhibit enhanced coating properties with improved stability and oxidative cure reactivity, maintaining the benefits of both alkyd and latex polymers without separation, resulting in superior film durability and chemical resistance.

Problems solved by technology

However, alkyd polymers and latex polymers are not readily compatible due to their distinctly different chemical structures and molecular weights.
However, this generally results in poorer coating performance.
Coating compositions based on these materials generally have poor reactivity toward oxidative cure, due to insufficient amounts of unsaturated groups present in the fully formed latex grafted alkyd polymer.
Many of the unsaturated moieties present in alkyd polymers are consumed during the free radical polymerization of the latex monomers, and are therefore not available for oxidative cure in the coatings compositions.
Further, since the latex aspect of the alkyd polymer is derived from a monomer, as opposed to a latex polymer, the alkyd polymer cannot completely incorporate the beneficial aspects of the latex polymer due to the relatively low molecular weight of the grafted species.

Method used

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  • Modified alkyd compositions comprising polyol latex compositions and processes of making them
  • Modified alkyd compositions comprising polyol latex compositions and processes of making them

Examples

Experimental program
Comparison scheme
Effect test

example 1

Preparation of NPG-Based Latex

[0075] The low molecular weight sulfopolyester AQ-55 (Eastman Chemical Co., 40.0 g) was dispersed in a solution of water (160.0 g) and NPG (310.0 g) at 50 to 65° C. The resulting solution was then added to a 1 L jacketed reaction kettle equipped with a condenser, nitrogen gas, and stirrer. Separately, a monomer mixture containing 2-ethyhexyl acrylate (185.0 g), methyl methacrylate (40.0 g), and methacrylic acid (15.0 g) was prepared in a 500 ml flask. In another container, 1.0 g of t-butyl hydroperoxide (70% in water), used as an initiator, was diluted with water (38.3 g). A solution of sodium formaldehyde sulfoxylate (SFS) (0.70 g) and water (10.0 g) was also prepared.

[0076] To the above reaction kettle were added 0.50 g of iron (II) sulfate heptahydrate (1.0 wt % in water), 0.40 g of ethylenediaminetetraacetic acid diammonium salt hydrate (EDTA), and a half portion of the above SFS solution. The reaction mixture was heated to 80° C. To the heated re...

example 2

Preparation of Acrylic-Modified Alkyd Resin

[0077] To a three-neck, round-bottom flask equipped with a mechanical stirrer, a steam-jacketed partial condenser, a Dean-Stark trap, a nitrogen inlet, and a water condenser were charged trimethylolpropane (TMP), 69.68 g (0.52 mole); isophthalic acid (IPA), 100.91 g (0.61 mole); benzoic acid (BA), 15.18 g (0.12 mole); and Fascat 4100 (Atochem), 0.15 g. The mixture was heated to 100° C. to give a suspension into which the NPG-based latex, 72.82 g, prepared above in Example 1, was added. The reaction temperature was then raised to 110° C. and held for about 1.5 hours to give about 10 mL of the condensate (water). The reaction was allowed to continue at 120° C. for about one hour, at 130° C. for about 30 min., at 150° C. for about 1.5 hours, at 160° C. for about 30 min., at 180° C. for about four hours, at 190° C. for about two hours, and at 200° C. for about three hours. A total of 35 mL of the condensate was collected during this first stag...

example 3

Preparation of Water-Based Latex (Comparative Example)

[0078] The reaction in Example 1 was repeated except that no NPG was added to the reaction mixture. The amounts of other reactants and the reaction procedure were kept the same. The resulting latex was determined to have 52.5% solids, a particle size of 169 nm (volume weighted mean), and molecular weight—Mn 36,292, Mw 438,215.

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Abstract

The present invention relates to modified alkyd polymers and compositions thereof, in which the alkyd polymers are modified with polyol-containing latex compositions and / or diol-containing latex compositions. The invention further relates to compositions prepared from such modified alkyd compositions.

Description

CROSS REFERENCE TO RELATED APPLICATIONS [0001] This application claims benefit of priority under 35 USC § 119(e) to U.S. Provisional Application No. 60 / 282,605, filed on Apr. 9, 2001, the contents of which are incorporated herein by reference.FIELD OF THE INVENTION [0002] The present invention relates to modified alkyd polymers and to compositions of such polymers, wherein the alkyd polymers are modified with polyol-containing latex compositions and / or diol-containing latex compositions. The invention further relates to compositions prepared from such modified alkyd compositions. BACKGROUND OF THE INVENTION [0003] Coatings based on alkyds are known to have good application and wetting properties, while coatings based on acrylic (latex) polymers generally have superior film properties such as durability, weathering, and chemical resistance. Accordingly, alkyd compositions modified with latex compositions would be useful to provide the specific advantages of each of the two coating ty...

Claims

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Application Information

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Patent Type & AuthorityApplications(United States)
IPC IPC(8): C08F8/00C08F265/02C08F265/04C08F267/02C08F267/04C08F291/00C08L51/00C08L67/02C08L67/08C09D151/00C09D167/08
CPCC08F265/02C08F265/04C08F267/02C08F267/04C08F291/00C08F2800/20C08L67/02C08L67/08C09D151/003C09D167/08C08L51/003C08L2666/02C08F8/00C08F2220/1858Y10T428/31786C08F220/1808
InventorKUO, THAUMINGMONCIER, JOHN DAVIDJONES, ALLAN SCOTTMURRAY, DAVID LOGAN
OwnerKUO THAUMING