Solid Fuel Boiler Assembly

Abstract

A boiler assembly including primary and secondary combustion chambers includes primary and secondary air controls for controlling combustion air to the chambers respectively. The air controls are operable between open positions to allow combustion in the chambers and a closed position in which the combustion air passages are fully sealed to fully interrupt combustion responsive to heating demands. The air controls are supported externally on the main housing of the boiler assembly so as to be modular and readily releasable from the main housing and the respective combustion air passages. The primary combustion chamber communicates with the secondary combustion chamber at a location partway in between introduction of the secondary combustion air and the exhaust passage.

Description

FIELD OF THE INVENTION[0001]The present invention relates to a solid fuel downdraft combustion boiler assembly including a primary combustion chamber and a secondary combustion chamber, each arranged to receive a controlled amount of combustion air.BACKGROUND[0002]Various designs of boilers are known in the prior art in which fuel is consumed for heating a fluid which is in turn used to transfer heat to a target area to be heated. Prior art examples are described in U.S. Pat. No. 6,718,819 by Brazier et al, U.S. Pat. No. 4,479,481 by Ingersoll et al., and U.S. Pat. No. 1,501,847 by Howell and European patent application 0 084 852 by Giovanni. None of the prior art configurations however are suited for providing heat only during requested intervals while being arranged to be fully shutdown quickly when no heat is desired for maximum efficiency.SUMMARY OF THE INVENTION[0003]According to one aspect of the invention there is provided a boiler assembly comprising:[0004]a primary combusti...

AI Technical Summary

Benefits of technology

[0016]the primary and secondary air controls each being operable between an open position arranged to communicate combustion air through the respective combustion air passage and a closed position in which the respective combustion air passage is fully sealed and air flow to the combustions chambers is prevented.

[0018]Furthermore in the preferred embodiment, all of the components related to the actuation and control of the air controls and the blowers which deliver the air being controlled to the first and second combustion chambers, are mounted in a modular fashion so as to be readily separated and replaceable within a control housing which is mounted externally from the housing of the boiler assembly locating the combustion chambers and the boiler chamber therein. In the preferred embodiment, communication between each blower and the respective combustion chamber is controlled by both a hinged gate and a slidable damper which can be set independently of one another at various positions between respective open and closed positions to readily control both the volume of air communicated through the respective combustion air passages as well as readily controlling opening and closing of the air passages with the operating components being protected in the optimal manner from creosote and other residuals from the combustion process within the combustion chambers.

[0019]By further locating communication of the secondary combustion air at one end of an elongate secondary combustion chamber which in turn communicates with the primary combustion chamber at a central location therein, it ensures that the secondary combustion air is introduced at a location which is prevented from reaching the high temperatures of the combustion area by the incoming lower temperature combustion air. Accordingly a perforated diffuser member formed of metal may be placed at the location of secondary combustion air introduction into the secondary combustion chamber to optimize mixing of the secondary combustion air into the exhaust from the primary combustion chamber entering the secondary combustion chamber. Furthermore, because the diffuser is kept from becoming too hot by relatively cool incoming secondary air, the diffuser member can be made of low cost metals that do not require any costly alloys or coating to protect the diffuser member from the high temperatures normally encountered at the introduction of secondary combustion air into the secondary combustion chamber.

[0022]There may be provided an actuator mechanism arranged for displacing each gate between the open and closed positions in which the gate being supported on the actuator mechanism so as to be readily releasable therefrom.

[0034]The boiler control may also be arranged to increase or decrease the volume of combustion air being supplied by proportionally controlling the gate members, the damper members and / or the blowers responsive to data collected from one or more gas sampling sensors arranged to sense gas content in the furnace exhaust and / or an exhaust temperature sensor to optimize combustion which helps control combustion efficiency and exhaust emissions.

Problems solved by technology

None of the prior art configurations however are suited for providing heat only during requested intervals while being arranged to be fully shutdown quickly when no heat is desired for maximum efficiency.

Images