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Microchannel heat exchanger module design to reduce water entrapment

a heat exchanger and microchannel technology, applied in indirect heat exchangers, refrigeration components, light and heating apparatus, etc., can solve the problems of bare coastal corrosion environments, atmospheric corrosion of outdoor microchannel heat exchangers, etc., and achieve the effect of reducing the amount of water retained

Inactive Publication Date: 2011-06-02
CARRIER CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent is about a new type of heat exchanger that has small channels for heat transfer. The invention includes a way to reduce the amount of water that sticks to the heat exchanger. This can be done by how the refrigerant is routed, by using a fan, or by blocking liquid from reaching the heat exchanger. The technical effect is to improve the efficiency of the heat exchanger and to prevent fouling on its surfaces.

Problems solved by technology

However, there are other challenges associated with microchannel heat exchangers.
One challenge is that bare outdoor microchannel heat exchangers (as other heat exchanger types) are susceptible to atmospheric corrosion in industrial and coastal corrosive environments, due to the nature of their construction, material system and manufacturing processes.
In particular, the increased amount of water potentially retained on external heat exchanger surfaces and increased wet time, particularly in coastal corrosive environments, can present corrosion challenges.
Protective anti-corrosion coatings are known but are expensive.
On the other hand, while less expensive coatings may be known, they are less effective.

Method used

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  • Microchannel heat exchanger module design to reduce water entrapment
  • Microchannel heat exchanger module design to reduce water entrapment
  • Microchannel heat exchanger module design to reduce water entrapment

Examples

Experimental program
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Effect test

embodiment 32

[0024]In FIG. 2, an embodiment 32 includes an inlet chamber 30 of an inlet / outlet manifold 180 at a vertically lower position leading to a heat exchange tube bank 40 passing refrigerant to a chamber 36 of an intermediate manifold 182. From the chamber 36, refrigerant passes through a heat exchange tube bank 42 to a chamber 31 of the inlet / outlet manifold 180, and back through yet another heat exchange tube bank 44 to another chamber 37 of the intermediate manifold 182. From the chamber 37, the refrigerant passes through a heat exchange tube bank 46 to an outlet chamber 33 of the inlet / outlet manifold 180. In the FIG. 2 embodiment, as opposed to the FIG. 1B prior art, the inlet chamber 30 is at a bottom section of the microchannel heat exchanger 32, providing a much hotter refrigerant to this section than would exist in the outlet chamber 33 at the heat exchanger exit.

[0025]By routing the hottest refrigerant into the inlet 30 positioned at the lower section of the microchannel heat e...

embodiment 60

[0026]FIG. 3 shows an embodiment 60 wherein the inlet refrigerant line 61 is also at the vertically lowermost portion leading into an inlet chamber 62 of an inlet / outlet manifold 190. From the inlet chamber 62, the refrigerant passes through a heat exchange tube bank 64 to a chamber 66 in an intermediate manifold 192, a heat exchange tube bank 68, the intermediate chamber 67 of the inlet / outlet manifold 190, and through a branch refrigerant line 70 to another intermediate chamber 72 of the same inlet / outlet manifold 190 not adjacent to the chamber 67, leading in turn to a heat exchange tube bank 73. From the heat exchange tube bank 73, the refrigerant passes through yet another intermediate chamber 74 of the intermediate manifold 192, the heat exchange tube bank 76, and to the outlet refrigerant line 78. Essentially, this embodiment provides hotter refrigerant at the bottom and top heat exchanger tube bank sections 64 and 73, which might be more exposed to the effects of corrosion t...

embodiment 80

[0027]FIG. 4 shows an embodiment 80 wherein the refrigerant inlet line 82 is located within the top section of the microchannel heat exchanger. Refrigerant flow control devices such as valves 84 and 86 selectively route refrigerant through a tap line 88 to an injection point 90. If the valve 86 is open and the valve 84 is closed, refrigerant will pass normally into an inlet chamber 92 of inlet / outlet manifold 200, a heat exchange tube bank 94, an intermediate chamber 96 of an intermediate manifold 202, back through a heat exchange tube bank 98 to an intermediate chamber 112 of the inlet / outlet manifold 200. From the intermediate chamber 112 refrigerant passes through a heat exchange tube bank 103 to a chamber 105 of the intermediate manifold 202, and a heat exchange tube bank 102. From the heat exchange tube bank 102, the refrigerant passes through an outlet chamber 110 of the inlet / outlet manifold 200 and to an outlet refrigerant line 108. This embodiment will operate as in the pri...

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PUM

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Abstract

A microchannel heat exchanger has a core having at least one heat exchange tube bank having a plurality of flow channels with a small hydraulic diameter less than 5 mm. A means is provided to reduce the amount of water retained on the external surfaces of the at least one heat exchange tube bank. These means may utilize the incorporation of a particular routing of refrigerant within the heat exchanger, the operation and control of a fan associated with the heat exchanger, or the provision of structure to at least partially block liquid from reaching the heat exchanger tube bank.

Description

RELATED APPLICATION[0001]This application claims priority to U.S. Provisional Application No. 61 / 095,019, which was filed Sep. 8, 2008.BACKGROUND OF THE INVENTION[0002]In recent years, much interest and design effort has been focused on efficient and durable operation of the heat exchangers in refrigerant systems. Sustained high effectiveness of refrigerant system heat exchangers directly translates into the augmented system performance and reduced life-time cost. One relatively recent advancement in heat exchanger technology is the development and application of parallel flow, or so-called microchannel or minichannel, heat exchangers (these two terms will be used interchangeably throughout the text), as the indoor and outdoor heat exchangers.[0003]These parallel flow heat exchangers are provided with a plurality of parallel heat exchange tubes, typically of a non-round shape, among which refrigerant is distributed and flown in a parallel manner. The heat exchange tubes typically in...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): F28F13/12F28F1/10F28F9/02
CPCF28D1/05375F28D2021/007F28D2021/0073F28D1/024F25B47/003F28F9/026F28F17/005F28F2260/02F25B39/00
Inventor TARAS, MICHAEL F.ESFROMES, JACK LEON
Owner CARRIER CORP