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Controlled lowering of a polymers glass transition temperature

a technology of glass transition temperature and polymer, which is applied in the direction of antifouling/underwater paint, synthetic resin layered products, animal housings, etc., can solve the problems of changing the performance of the polymer into which it has been incorporated, and plasticizers have been shown to be toxic or suspected to be toxi

Inactive Publication Date: 2012-09-20
HONEYWELL FED MFG & TECHNOLOGI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0027]Advantageously, the cured polymeric compound will have a modified Tg that has been decreased relative to the Tg of a control polymeric compound. Preferably, the modified Tg is at least about 5° C. lower than the Tg of a control polymeric compound, more preferably at least about 10° C. lower, and even more preferably at least about 15° C. lower than the Tg of a control polymeric compound. A “control” polymeric compound, as used herein, refers to the same polymeric compound as the polymeric compound modified according to the invention, but in its native, non-modified state, formed without the use of plasticizers or other agents or special processing parameters that modify the Tg of the polymeric compound. In other words, the Tg of a control polymeric compound is what the Tg of the polymeric compound according to the invention would have been, had that polymeric compound not been subjected to the inventive methods. Thus, one advantage of the invention is that the Tg-lowering effects of the inventive process remain, even after the solvent has been substantially removed from the system. Accordingly, another advantage of the present invention is that the fully cured polymeric compound is essentially free of plasticizer, which means that the fully cured polymeric compound comprises less than about 1% by weight plasticizer, more preferably less than about 0.5% by weight plasticizer, and even more preferably less than about 0.1% by weight plasticizer, based upon the total weight of the fully cured polymeric compound taken as 100% by weight. The present invention achieves the benefits of polymeric compounds conventionally formulated using plasticizers, without the drawbacks of plasticizer in the final polymeric compound.
[0028]Exemplary articles of manufacture that can benefit from the present invention include, without limitation, molded articles, pads, o-rings, gaskets, mats, cushions, foams, fibers, fabric, hoses, tubing, belts, tires, bladders, and the like.
[0029]Additional advantages of the various embodiments of the invention will be apparent to those skilled in the art upon review of the disclosure herein and the working examples below. It will be appreciated that the various embodiments described herein are not necessarily mutually exclusive unless otherwise indicated herein. For example, a feature described or depicted in one embodiment may also be included in other embodiments, but is not necessarily included. Thus, the present invention encompasses a variety of combinations and / or integrations of the specific embodiments described herein.
[0030]As used herein, the phrase “and / or,” when used in a list of two or more items, means that any one of the listed items can be employed by itself or any combination of two or more of the listed items can be employed. For example, if a composition is described as containing or excluding components A, B, and / or C, the composition can contain or exclude A alone; B alone; C alone; A and B in combination; A and C in combination; B and C in combination; or A, B, and C in combination.
[0031]The present description also uses numerical ranges to quantify certain parameters relating to various embodiments of the invention. It should be understood that when numerical ranges are provided, such ranges are to be construed as providing literal support for claim limitations that only recite the lower value of the range as well as claim limitations that only recite the upper value of the range. For example, a disclosed numerical range of about 10 to about 100 provides literal support for a claim reciting “greater than about 10” (with no upper bounds) and a claim reciting “less than about 100” (with no lower bounds).EXAMPLES
[0032]The following examples set forth methods in accordance with the invention. It is to be understood, however, that these examples are provided by way of illustration and nothing therein should be taken as a limitation upon the overall scope of the invention.

Problems solved by technology

Plasticizers can be volatile, evaporating over time and thus also changing the performance of the polymer into which it has been incorporated.
Other plasticizers have been shown to, or are suspected to be, toxic.

Method used

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  • Controlled lowering of a polymers glass transition temperature
  • Controlled lowering of a polymers glass transition temperature
  • Controlled lowering of a polymers glass transition temperature

Examples

Experimental program
Comparison scheme
Effect test

example 1

Model Epoxy

A. Increasing Amounts of THF Added to Model Epoxy

[0033]A series of model epoxy formulations were prepared with increasing amounts of tetrahydrofuran (THF) solvent (boiling point 66° C.). A control sample without THF was also made. The samples were prepared by weighing the desired amount of EPON® 828 (standard Bisphenol-A epoxy resin) into a small aluminum weighing dish, to which was added the desired amount of THF (Table 1). The THF was carefully mixed into the EPON® 828 using a wooden tongue depressor that had been split the long way. Care was taken in mixing to minimize the evaporation of THF. To the EPON® 828 / THF mixture was added the desired amount of EPIKURE® 3270 (a modified aliphatic amine curing agent). All materials were thoroughly mixed and care was taken to ensure that even the material along the sides of the aluminum foil weighing dish was dispersed and mixed. THF was added in increasing amounts by weight at 1.0%, 5.0%, 10.0%, and 25%, respectively. The total ...

example 2

Polyurethane

A. Increasing Amounts of THF Added to Polyurethane

[0036]A series of urethane formulations were prepared with increasing amounts of THF. A control sample without THF was also made. The samples were prepared by weighing the desired amount of diol chain extenders (Cytec CONATHANE® EN-8 Part B) into a small aluminum weighing dish, to which was added the desired amount of THF (Table 3). The THF was carefully mixed into the EN8 Part B using a wooden tongue depressor that had been split the long way. Care was taken in mixing to minimize the evaporation of THF. Next, a polyurethane (Cytec CONATHANE® EN4 Part A) was added to the EN8 Part B / THF mixture. All materials were thoroughly mixed and care was taken to ensure that even the material along the sides of the aluminum foil weighing dish was dispersed and mixed. THF was added in increasing amounts by weight at 1.0%, 2.5%, 5.0%, 10.0%, and 25%. The total amount of material mixed was kept at ≦17.5 g to minimize the loss of materia...

example 3

Material Characterization

A. Rheology

[0038]All rheology testing was performed on a TA Aries 2000 or AR-G2 rheometer under torsion between 25-mm parallel plates. As much as possible, disks (diameter ˜11 mm, by ˜3.4 mm) of uniform size were used as samples. Samples that where thicker than ˜3.2 mm were sanded with an ultra-fine grit sand paper. All samples were subjected to a temperature sweep from low to high temperatures at strains of 0.025% and a frequency of 1 Hz. All experiments where performed under normal force control at 5.0 N, with a 0.5 N tolerance (gap=+ / −500,000 nm). The temperature range varied depending on the locations of the expected transitions, but a 5 minute equilibration time was used once a sample reached the minimum temperature. A temperature ramp rate of 3° C. / min. was used. Rheology is used to determine, among other things, the glass transition temperature (Tg) of a given material. The Tg is determined as being the maximum Tan δ peak height.

B. Thermogravimetric A...

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Abstract

Processes for lowering the glass transition temperature of a polymeric compound relative to the glass transition temperature of a control polymeric compound are disclosed. The methods include the formation of a precursor composition comprising precursor compounds to the polymeric compound dispersed or dissolved in a solvent system. The compounds are partially or fully cured in the presence of the solvent system, which is then substantially removed. After further curing, where necessary, the resulting cured polymeric compound is essentially free of plasticizers, but still has a decreased glass transition temperature relative to the glass transition temperature of a control polymeric compound. Articles of manufacture comprising such polymeric compounds are also disclosed.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS[0001]The present application claims the priority benefit of U.S. Provisional Patent Application Ser. No. 61 / 453,579, filed Mar. 17, 2011, entitled CONTROLLED LOWERING OF A POLYMER'S GLASS TRANSITION TEMPERATURE WITHOUT THE USE OF PLASTICIZERS, incorporated by reference in its entirety herein.FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT[0002]This invention was made with government support under contract #DE-NA0000622, awarded by the United States Department of Energy. The United States government has certain rights in the invention.BACKGROUND OF THE INVENTION[0003]1. Field of the Invention[0004]The present invention relates to methods of lowering the glass transition temperature of a polymer, and articles formed thereby.[0005]2. Description of Related Art[0006]One of the more important fundamental properties of a polymer is its glass transition temperature (Tg). The exact temperature of a polymer's Tg is dictated by a wide variety of factors, in...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B32B1/08B32B3/02C08G18/32C08G18/08C08K5/1535C08G59/06B32B27/00C08G59/50
CPCC08G59/5006C08G18/0852C08G18/10Y10T428/1345Y10T428/139C08K5/0016C08K5/1535Y10T428/215C08G18/3206Y10T428/249921
Inventor BOWEN, III, DANIEL E.
Owner HONEYWELL FED MFG & TECHNOLOGI