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Method for digital manufacturing of jewelry items

a technology of digital manufacturing and jewelry items, applied in the direction of manufacturing tools, foundry molds, foundry patterns, etc., can solve the problems of inability to meet the level of detail requirements, difficult to apply rapid prototyping to mass produced personalized jewelry items, and inherent limitations of wax pattern formation using a mold

Inactive Publication Date: 2014-03-06
JOSTENS INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent describes a method for making jewelry items using a 3D printing process. The method involves creating a three-dimensional model of the jewelry item in wax and then printing a sprue to support the model during the manufacturing process. The patent also describes a fixture for handling the wax models. The invention allows for the creation of intricate designs on the jewelry item, such as customized side panels. Overall, the method allows for efficient and precise production of jewelry items with customized designs.

Problems solved by technology

Forming wax patterns using a mold can have inherent limitations.
In the past, it has been difficult to apply rapid prototyping to mass produced personalized jewelry items such as class rings because automation software needed to meet production capacity requirements does not readily exist, level of detail requirements cannot be met, and RP materials are typically polymer-based.
Polymers do not perform as well as wax-like materials during the lost-wax burnout process.

Method used

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  • Method for digital manufacturing of jewelry items
  • Method for digital manufacturing of jewelry items
  • Method for digital manufacturing of jewelry items

Examples

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Embodiment Construction

[0030]In various embodiments, digital manufacturing of items, such as customized jewelry items, is provided, including a physical process and software automation for implementing the physical process. Further, models (also referred to herein as patterns) formed during the process, as well as the resultant items, are provided. It is to be appreciated that the digital manufacturing process may be used to manufacture other items or products.

[0031]FIG. 1 illustrates one embodiment of a method 10 for digital manufacturing of items such as jewelry items. As shown, the method 10 comprises forming a digital model of a customized item [block 12], forming a physical model of the customized item based on the digital model [block 14], and manufacturing the customized item in a lost wax process using the physical model [block 16]. The physical model may alternatively be referred to as a physical pattern.

[0032]Forming the digital model of the item may include creating a 3D digital model of a gene...

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Abstract

A method for digital manufacturing of a jewelry item includes printing a three-dimensional wax model on a substrate and printing a three-dimensional sprue, the sprue being adapted to support the wax model. A fixture for handling wax models includes a platform, a plurality of holders, a plurality of standoffs, and a tie. A method of manufacturing a jewelry item, comprises forming a first wax model for a portion of a jewelry item, forming a second wax model for a portion of a jewelry item using a rapid prototyping process, and performing one or more lost wax processes with the first and second portion to create the jewelry item.

Description

FIELD OF THE INVENTION[0001]The present disclosure relates to digital manufacturing of jewelry items. More particularly, the present disclosure relates to tracking and associated fixtures for maintaining control of jewelry items in a rapid prototyping process. The present disclosure also relates to particular applications of digital manufacturing to the jewelry industry and advantageous applications of the same.BACKGROUND[0002]Manufacture of jewelry can be done using a lost wax process. In such process, a plurality of wax patterns, also referred to herein as wax models, are formed, each representing a jewelry item to be manufactured. The wax patterns are aggregated to form a tree and the tree is placed in a flask. The flask is filled with investment (a plaster-like material) and the wax melted out to form a mold. The mold is filled with a metal alloy that forms the jewelry items. After the metal alloy hardens, it is removed from the mold and each jewelry item removed from the tree.[...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): A44C27/00B65D85/00
CPCB65D85/00A44C27/00A44C9/00B22C7/02B29C64/112
Inventor SAARELA, TIMABERNATHY, KEVINWELLS, RICHARDNEYMAN, LEVJORIMAN, JON
Owner JOSTENS INC
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