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Compositions For Use In Corrosion Protection

a composition and corrosion protection technology, applied in the direction of chemistry apparatus and processes, wellbore/well accessories, coatings, etc., can solve the problems of acid corrosion and corrosion problems (reaction between acid and metals), and achieve the effects of reducing corrosion, reducing corrosion, and reducing corrosion

Inactive Publication Date: 2016-02-18
AGIENIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides corrosion inhibitors for use in acidic solutions in the petroleum industry. These corrosion inhibitors can reduce the corrosion of metals caused by acidic solutions. The invention also includes a composition that combines a corrosion inhibitor with a corrosion reduction additive. The corrosion inhibitor is a low water solubility material that can be dispersed in an aqueous medium as particles. The invention also includes a surface functionalization agent to modify the surfaces of the particles. The corrosion inhibitor can be selected from cationic surfactants, monomers, nitrogen-containing materials, phenylpropanoids, reducing agents, and cuprous / transition metal salts. The invention also includes an iron control formulation to reduce ferric ions in acidic solutions. Overall, the invention provides effective corrosion inhibition and reduction of ferric ions in acidic solutions.

Problems solved by technology

Since the addition of these acids in the wells is done through metallic (mainly ferrous) pipes, the acids can corrode them.
In the petroleum industry, corrosion problems (reaction between acid and metals) intensify with depth of the wells, as the temperature increases with depth.
These coil tubings are typically made of low carbon steel and may corrode with repeated acid use.

Method used

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  • Compositions For Use In Corrosion Protection
  • Compositions For Use In Corrosion Protection
  • Compositions For Use In Corrosion Protection

Examples

Experimental program
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Effect test

embodiment 1

[0058]Although bulk CuI powder may dissolve in or react with acidic solutions at elevated temperatures, it is difficult to achieve good dispersion under typical mixing conditions (from about 0° C. to 50° C.), and the reactive method to produce CuI particles in-situ is not desirable (see US published patent application 2011 / 0100630) as the reaction conditions near the well head may change (e.g., change in temperature during the day or with seasons), and as this mixture travels down the well, the temperature and the pressure changes rapidly. As one embodiment of this innovation, it is much more preferable to use pre-formed dispersible particles with low solubility in aqueous solutions including acidic aqueous liquids. One way to pre-form such particles, such as of CuI, is to form particles with their surfaces functionalized so that the particles remain suspended in the acidic fluids and remain uniformly dispersed. The size of surface functionalized particles which disperse in a liquid...

embodiment 2

[0073]In another embodiment, the corrosion inhibition formulation comprises surface functionalized particles of low solubility solid materials as corrosion inhibitor intensifiers (CII). A preferred CII comprises surface functionalized particles of cuprous salts, especially CuI. This means that the formulation comprises of other corrosion inhibitors, but CII are added to enhance synergistically the corrosion inhibition. Typically CII are used when it is desired that the acids will contact metals at a temperature greater than about 200° F. Although these CIIs may be used with any inhibitors, some standard examples of corrosion inhibitors used in the industry are acetylenic alcohols, alkenyl phenones, aromatic aldehydes, nitrogen containing heterocyclics, quaternary salts and condensation products of carbonyls and amines, potassium iodide, sodium iodide, lithium iodide. Some the preferred corrosion inhibitors for use with cuprous salts, particularly CuI belong to the following classes ...

embodiment 3

[0081]In another embodiment, the corrosion inhibitor formulation combines at least three materials of which at least one is a cationic surfactant, the second is a phenylpropoanoid and the third is selected from at least one of a monomeric material and a nitrogen containing compound. It has been observed that not only does one obtain synergistic effects by combining these, but also some corrosion inhibitors are superior in limiting the weight loss while some others at limiting pitting corrosion, thus providing superior performance as a mixture. It is also preferred that the formulation contain a higher weight percentage of the monomeric or the nitrogen containing material as compared to the other two constituents. It is also preferred that the monomeric material and / or the nitrogen containing material and the phenylropanoid together exceed the amount of the cationic surfactant by a factor of two or more by weight and preferably by a factor of 8 or more and most preferably by a factor...

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Abstract

The invention relates to compositions, methods and preparation of such compositions to protect metals from corrosion, especially acid corrosion. The compositions of this invention may be added to acids to protect metals from their corrosive influence, particularly at elevated temperatures. These compositions are of particular utility in the oil and gas (petroleum) industry. Also disclosed are “corrosion inhibition intensifiers” to enhance the corrosion inhibition properties of other corrosion inhibitors. Formulations which control ferric ions in acidic solutions are also disclosed. These may be combined with inhibited acids and some compositions provide both corrosion inhibition and ferric ion control.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application claims priority to the U.S. provisional application Ser. No. 61 / 987,477, filed on May 1, 2014 and also U.S. provisional application Ser. No. 62 / 035,388, filed on Aug. 9, 2014. The contents of all of the foregoing applications are incorporated herein by reference in their entirety.FIELD OF THE INVENTION[0002]The invention relates to corrosion inhibitor compositions, methods and preparation of these compositions to protect metals from corrosion, especially acid corrosion. This is of particular interest in the oil and gas (petroleum) industry, but also has application in other industries. The compositions of this invention may be added to acids to protect metals from the corrosive influence of these acids. These may also be used as “corrosion inhibition intensifiers” to enhance the corrosion inhibition properties of other corrosion inhibitors. Collectively corrosion inhibition and corrosion inhibition intensification will be...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C08K9/04C08K5/07C09D5/08C09K8/54
CPCC08K9/04C09K8/54C09D5/084C08K5/07C09K8/035C09D5/082C09D7/40C23F11/04C08K3/16
Inventor KRASNOW, NICHOLASAGRAWAL, ANOOPUHLMANN, DONALD R.
Owner AGIENIC