Modular composite building panel
a technology of building panels and composite materials, applied in the direction of building components, walls, constructions, etc., can solve the problems of sandwich panels being prone to delamination, shear forces within the panels, and the core itself can split or fracture under shear forces, and achieves low manufacturing cost and low price of sale. , the effect of easy and efficient manufacturing and marketing
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example 1
[0055]Referring to FIG. 1, there is shown a composite building panel module 10 in accordance with an embodiment of the present invention, a composite building panel 10, two horizontal reinforcement members 12, and two vertical reinforcement members 13, an interlocking tongue 14, an interlocking groove 15 and a foam core 11. It can be appreciated that the composite building panel 10 can include additional side members producing additional geometrical configurations.
[0056]In this embodiment of the present invention the core portion 11 comprises a fire resistant material and preferably phenolic foam.
[0057]Referring to FIG. 2 there is shown an end view of the composite building panel module 10 with “t” being the thickness of the foam core and also the reinforcing members.
[0058]Referring to FIG. 3 there are shown profiles of two interlocking reinforcing members where 16 is the male part and 18 is the female part.
[0059]In this embodiment of the invention “t” is the thickness of the foam c...
example 2
[0064]FIG. 6 shows a profile of an alternate embodiment composite panel module 40 including a foam core 42, a first rigid reinforcing member 44 which is a spline channel and a second rigid reinforcing member 48 which is a hollow rectangular member or spline.
[0065]The foam core 42 which may have a rebate or recess to allow the spline channel to fit flush with the core surface.
[0066]The profile of the spline channel creates a groove 46 in the reinforcing member 44 and the size of this groove determines the dimensions of the spline 48 where the depth of the groove “d” and width of the groove “w” give rise to the spline dimensions according to the following relationship:
width of spline=w−2 mm; and
depth of spline=2d−2 mm
where the 2 mm is an allowance for adhesive. Thus when the spline 48 is fixed to the groove 46 in a module or panel the spine will protrude by half its depth creating a tongue to interlock with the adjacent groove.
[0067]FIG. 7 illustrates how three modules 40 may be joine...
example 3
[0070]Referring to FIGS. 8 and 9 there is shown views of an alternate embodiment composite building panel 60 being a mesh covered foam core. The mesh covered foam core 60 includes a fiber mesh 62, and a foam core 64. It is understood that the fiber thickness and cell size of the mesh 62 can be varied to suit the final properties required. It can be appreciated that the mesh 62 can be included with and / or in the foam core 11, 42 and / or the first and second side portions / members 21, 22, 52, 54.
[0071]Accordingly, it is to be understood that any particular features of an entire wall, roof section, floor etc. may be incorporated into a single unitary form composite building panel 20, 50 as required; such features may include for example electrical and plumbing conduits and / or window and door frames.
[0072]This is easily achieved by modifying the size and position of the composite building panel modules within the unitary building panel.
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Abstract
Description
Claims
Application Information
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