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Method for preparing supported metallocene catalyst and supported metallocene catalyst prepared using the same

a technology of metallocene catalyst and catalyst, which is applied in the direction of catalyst activation/preparation, physical/chemical process catalyst, chemical/physical process, etc., can solve problems such as deterioration of catalytic activity

Active Publication Date: 2014-05-06
LG CHEM LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent describes a new invention and its functions and effects. The examples provided are only meant to show how the invention can be used, and not to limit its scope. The technical effects of the invention are not fully explained in this text, but it seems to provide a new and improved solution to a particular problem.

Problems solved by technology

In many cases, however, the use of a supported catalyst for polymerization of polyolefin to increase the bulk density of the polymer may cause deterioration of the catalytic activity.

Method used

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  • Method for preparing supported metallocene catalyst and supported metallocene catalyst prepared using the same
  • Method for preparing supported metallocene catalyst and supported metallocene catalyst prepared using the same
  • Method for preparing supported metallocene catalyst and supported metallocene catalyst prepared using the same

Examples

Experimental program
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Effect test

preparation example 1

Preparation of First Metallocene Compound—[tBu—O—(CH2)6—C5H4]2ZrCl2

[0067]6-chlorohexanol was used to prepare tBu—O—(CH2)6—Cl according to the known method (Tetrahedron Lett. 2951 (1988)), and tBu—O—(CH2)6—Cl was reacted with NaCp to yield tBu—O—(CH2)6—C5H5 (yield: 60%; and b.p.: 80° C. / 0.1 mmHg). Zirconium (Zr) was attached in the same manner to yield tBu—O—(CH2)6—C5H4]2ZrCl2 (yield: 92%).

[0068]1H NMR (300 MHz, CDCl3): 6.28 (t, J=2.6 Hz, 2H), 6.19 (t, J=2.6 Hz, 2H), 3.31 (t, 6.6 Hz, 2H), 2.62 (t, J=8 Hz), 1.7-1.3 (m, 8H), 1.17 (s, 9H);

[0069]13C NMR (CDCl3): 135.09, 116.66, 112.28, 72.42, 61.52, 30.66, 30.61, 30.14, 29.18, 27.58, 26.00.

preparation example 2

Preparation of Second Metallocene Compound—tBu—O—(CH2)6)(CH3)Si(C5(CH3)4)(tBu—N)TiCl2

[0070]At the room temperature, to a 10 L reactor were added 50 g of Mg(s) and then 300 ml of THF. About 0.5 g of I2 was added to the reactor, which was then kept at 50° C. Once the reactor temperature gets stable, 250 g of 6-t-buthoxyhexyl chloride was added to the reactor at a rate of 5 ml / min through a feeding pump. With the addition of 6-t-buthoxyhexyl chloride, the reactor temperature was increased by about 4 to 5° C. The reactor was stirred for 12 hours while 6-t-buthoxyhexyl chloride was continuously added. The 12-hour reaction resulted in a black solution. 2 ml of the black solution was collected and mixed with water to form an organic layer, which was then subjected to 1H-NMR to identify 6-t-buthoxyhexane. The analysis of the 6-t-buthoxyhexane showed that the Grignard reaction took place actively, thereby synthesizing 6-t-buthoxyhexyl magnesium chloride.

[0071]500 g of MeSiCl3 and 1 L of THF...

example 1

Preparation of Supported Metallocene Catalyst

[0076]Carrier

[0077]Silica (XPO2410 manufactured by Grace Davison) was used as a carrier.

[0078]Immobilization of MAO

[0079]To a glass reactor were added 10 g of the silica as a carrier, 100 ml of toluene, and then a methylaluminoxane (MAO) solution containing 40 mmol of aluminum in toluene. The resultant solution was stirred at 80° C. for one hour to bring about a gradual reaction. Then, the MAO solution containing 40 mmol of aluminum was added again to the reactor, which was under agitation at 50° C. for one hour to initiate a gradual reaction. The resultant solution was washed with an excess of toluene to eliminate the aluminum compound remaining without participating in the reaction.

Preparation of Supported Metallocene Catalyst

[0080]To the MAO-immobilized catalyst was added a toluene solution containing a second metallocene compound. The resultant solution was stirred at 40° C. for one hour to initiate the reaction. After addition of a t...

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Abstract

The present invention provides a method for preparing a supported metallocene catalyst, a supported metallocene catalyst prepared by the method, and a method for preparing a polyolefin using the supported metallocene catalyst. The supported metallocene catalyst according to the present invention contains catalyst components uniformly distributed deep into the whole porous carrier particles to secure a high catalytic activity and facilitates polymerization of polyolefins with high bulk density.

Description

[0001]This application is a National Stage Entry of International Application No. PCT / KR2010 / 007155, filed Oct. 19, 2010, and claims the benefit of Korean Application Nos. 10-2009-0099449, filed on Oct. 19, 2009, and 10-2010-0100307, filed on Oct. 14, 2010, which are hereby incorporated by reference for all purposes as if fully set forth herein.TECHNICAL FIELD[0002]The present invention relates to a method for preparing a supported metallocene catalyst useful for preparation of polyolefins, a supported metallocene catalyst prepared by the method, and a method for preparing a polyolefin using the supported metallocene catalyst.BACKGROUND ART[0003]The metallocene catalyst system is a combination of a main catalyst consisting of a transition-metal compound having a central group 4 metal and a co-catalyst consisting of an organometallic compound having a group 13 metal such as aluminum as a principal component. Due to its single-site catalytic characteristic, the metallocene catalyst sy...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): C08F4/655C08F4/642C08F4/653C08F4/6592
CPCC08F10/00C08F4/65912C08F4/65904C08F4/6592C08F4/65925C08F4/65927C08F2420/01B01J31/1608B01J31/2295B01J2531/46B01J2531/48C08F2500/18C08F4/65916
Inventor KIM, HYEON-GOOKLEE, KI-SOOSONG, EUN-KYOUNGLEE, YONG-HOHONG, DAE-SIK
Owner LG CHEM LTD