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Microwave heating method for water glass sand mold or sand core

A technology of water glass sand and water glass, which is applied in the field of sand mold hardening, which can solve the problems of high mold material requirements, easy moisture absorption of sand molds or sand cores, etc., and achieve high energy utilization, improved recyclability, and improved collapsibility.

Inactive Publication Date: 2010-02-03
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The present invention proposes a microwave hardening method for water glass sand molds or sand cores, which solves the problems that existing microwave heating and hardening water glass sand has high requirements on mold materials, and sand molds or sand cores are easy to absorb moisture, and improves the efficiency of microwave heating and hardening water glass sand

Method used

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  • Microwave heating method for water glass sand mold or sand core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] (1) Molding core making step: add 1.5% casting water glass to the casting quartz sand, mix evenly, and adopt wooden mold molding;

[0031] (2) Heating step: put the sand mold together with the mold into a 2KW industrial microwave oven for heating, the heating time is 20 seconds, and its compressive strength reaches 28KPa;

[0032] (3) demoulding step: take out the heated sand mold together with the mold from the microwave oven, and demould;

[0033] (4) Secondary heating step: put the demolded sand mold into a 2KW industrial microwave oven for secondary heating, and heat it for 120 seconds to completely harden it to obtain a hardened sand mold with a compressive strength of 2.35MPa, which can be used directly in pouring.

Embodiment 2

[0035] (1) Molding and core making step: add 1.0% modified water glass for casting that has added a reinforcing agent to the casting quartz sand, mix evenly, and adopt plastic molding core;

[0036] (2) Heating step: put the sand mold together with the mold into a 10KW industrial microwave oven for heating, the heating time is 5 seconds, and its compressive strength reaches 17KPa;

[0037] (3) demoulding step: take out the heated sand core together with the mold from the microwave oven, and demould;

[0038] (4) Secondary heating step: put the sand mold after demoulding into a 10KW industrial microwave oven for secondary heating, and the heating time is 20 seconds to make it completely hardened to obtain a hardened sand core with a compressive strength of 0.75MPa. After taking it out of the microwave oven, apply moisture-proof paint and store it for later use.

Embodiment 3

[0040] (1) Molding core making step: add 2.5% cast water glass in cast limestone sand, mix evenly, adopt organic glass moulding;

[0041] (2) Heating step: put the sand mold together with the mold into a 500W household microwave oven for heating, the heating time is 60 seconds, and its compressive strength reaches 36KPa;

[0042] (3) demoulding step: take out the heated sand mold together with the mold from the microwave oven, and demould;

[0043] (4) Secondary heating step: put the demolded sand mold into a 500W household microwave oven for secondary heating, and heat it for 600 seconds to completely harden it to obtain a hardened sand mold with a compressive strength of 2.85MPa, which can be used directly in pouring.

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Abstract

The invention provides a microwave hardening method of water glass sand mold or sand core, belonging to the sand mold hardening method in casting industry. The method solves the problems that the existing microwave heating hardened water glass sand has high requirement on the die material and the sand mold or the sand core is easy to absorb the moisture, and improves the efficiency of the microwave heating hardened water glass sand. The method comprises the steps as follows: a shaping and core preparing step, a heating step, a demoulding step and a secondary heating step. The method has simpleprocess, low cost and good manipulation, can use normal wood die and plastic die, greatly reduces the requirement of the microwave heating on the die material, reduces the adding quantity of the water glass in the casting of water glass sand mold, and greatly improves the collapsibility and reusing performance of the water glass old sand; after demoulding, continuous heating is beneficial for theabsorption of the sand mold or sand core on the microwave, the energy resource consumption is reduced, the hardening efficiency is improved; and pouring in time can reduce the staying time of the hardened sand mold or sand core under the environment humidity as much as possible, and the anti-moisture disposal on the surface of the sand mold can shield the water vapor in the environment.

Description

technical field [0001] The invention belongs to a sand mold hardening method in the foundry industry, in particular to a microwave hardening method for a water glass sand mold or a sand core. Background technique [0002] Green and clean production is the development trend of the foundry industry in the 21st century. Many experts at home and abroad believe that sodium silicate sand is the molding sand most likely to realize green foundry production. The key to realizing the green and clean casting production of water glass sand is to completely solve the two major problems in the water glass sand process: poor collapsibility and difficulty in regenerating old sand. The most fundamental way is to reduce the amount of water glass added. At present, the hardening process of water glass sand mold or sand core includes: heating and hardening water glass sand, CO 2 Blowing hardening water glass sand, powder hardener no-hardening water glass sand and liquid organic ester no-harden...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B11/24
Inventor 樊自田王继娜汪华方吴香清龙威董选普魏必明
Owner HUAZHONG UNIV OF SCI & TECH
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