Mechanization production line of cement sand wich light wall board

[0012] Example

[0013] As shown in Figure 1, the production line of the present invention includes a mold box continuous operation device 1 and arranged in order: a manipulator for laying the bottom net 2, a pouring machine 3 for pouring the bottom slurry, a core board for laying Manipulator 4, pouring machine for pouring the surrounding and upper layer slurry 5, manipulator used for leveling the slurry 6, manipulator used for laying the upper layer net 7, pressure roller used for slurry calendering 8, used for demolding The demolding robot 9 and the transfer robot 10 for handling finished products. The manipulator adopts the current general products, and controls each manipulator to coordinate and complete its functions through the control program.

[0014] The structure of the mold box continuous operation device 1 is shown in Figure 2, including a frame 16, a power transmission device 11, a driving sprocket 12, a passive sprocket 13 and a mold box 14. The power transmission device 11 and the passive sprocket 4 are respectively installed on At both ends of the frame 16, the driving sprocket 12 is installed on the output shaft of the power transmission device 11. A chain 15 is installed between the driving sprocket 12 and the passive sprocket 13, and a group of multiple horizontally arranged together is installed on the chain 15的模箱14。 The mold box 14. Each mold box circulates with the rotation of the chain. The power transmission device 11 may adopt a geared motor. The size and shape of the mold box 14 are customized according to the size and shape of the cement sandwich light partition wall panel to be manufactured. The two ends of the mold box 14 are provided with mold box wall panels 17 installed on chains.

[0015] The frame 16 is also connected with a finished product rack 19 for placing finished products, and the finished product rack 19 is provided with an anti-dropping block 20 to prevent the finished product from slipping. When the mold box with the finished product moves downwards, the roller 18 on the demolding robot 9 presses on the finished product in the mold box 14, so that the finished product is smoothly demolded and placed on the finished product rack 19, and then transported away by the transfer robot 10 .

[0016] The working process of the present invention is:

[0017] The mold box 14 is fixed on the chain 15 and moves at a constant speed under the drive of the sprocket. The following processes are completed during the movement:

[0018] In the first step, the bottom netting robot 2 unfolds the bottom net cloth, cuts it off according to size, and lays it on the bottom plate of the mold box 14;

[0019] In the second step, the bottom layer slurry is poured through the grouting machine 3;

[0020] The third step is to lay the core board manipulator 4 to flatten the prepared sandwich board onto the bottom slurry;

[0021] In the fourth step, the surrounding and upper layer slurry is poured by the grouting machine 5, and the slurry is scraped by the slurry leveling manipulator 6 to level the slurry with a scraper;

[0022] The fifth step is to lay the upper mesh manipulator 7 to unfold the mesh cloth, cut it according to the size, and lay it on the slurry and press it into a certain depth;

[0023] The sixth step is to calender the slurry through the pressing roller 8 and apply a light film; then enter the solidification zone, and the solidification time (determined by the chain operation period) is related to the additives and the properties of the raw materials;

[0024] In the seventh step, after solidifying to a certain degree, the mold box wall panel 17 is turned obliquely downward due to the action of the sprocket. At this time, the two sides of the mold box wall panel 17 and the end of the mold box are automatically peeled off, and the finished product frame 19 The anti-dropping block 20 prevents the finished product from slipping. When the mold box wall plate 17 moves to the near vertical position, the demolding manipulator 9 is in place, so that the finished product is smoothly demolded and placed on the finished product rack 19, and then transported by the transfer manipulator 10.

[0025] The above-mentioned processes operate continuously to realize mechanized production.