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Lightweight fireproof foaming cement door inner filling material and preparation method thereof

A technology of refractory cement and filler, applied in the field of lightweight foaming materials, which can solve the problems of low temperature resistance, no fireproof performance, high production cost, etc., and achieve the effects of preventing moisture absorption and return to brine, wide adjustment range, and easy operation

Inactive Publication Date: 2011-03-30
ZHEJIANG MEIXIN IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Honeycomb paper is popular among manufacturers due to its light weight, low production cost, and convenient transportation, but it also has the following disadvantages: first, honeycomb paper will burn in case of fire, and has no fireproof performance; second, it is sound-absorbing and heat-insulating Poor performance; third, it is easy to be affected by moisture, it will soften when it meets water, and its waterproof and water resistance performance is poor; fourth, it is difficult to process and the production process is complicated
Calcium silicate board sandwiched with aluminum silicate cotton has good fire performance, sound absorption and sound insulation and heat insulation performance, so fire doors generally use calcium silicate board sandwiched with aluminum silicate cotton as filler, but there are also the following shortcomings: One is that calcium silicate board sandwiched with aluminum silicate wool is a low-temperature refractory material, which melts into liquid when exposed to high temperature, and flows to the bottom of the door leaf, which does not have the effect of fire prevention, let alone high temperature resistance, and high production costs; second, it is inconvenient to fill, The production process is complicated, and the reason is that asbestos is harmful to the human body; the third is that the State Environmental Protection Administration has clearly stipulated on March 1, 2005 that household products must not contain asbestos, and adhesives must not contain harmful substances such as formaldehyde and benzene; It has low mechanical strength and poor anti-theft performance
For this reason, many scientific research institutions, manufacturers and people of insight have continuously carried out development and research on the above-mentioned problems of existence, but there is no better improvement method so far.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0047] The preparation method of described filler, it comprises the steps:

[0048] (1) Add magnesium oxide, fly ash, high aluminate refractory cement, waterproofing agent, water reducing agent, magnesium sulfate, and calcium chloride into the mixer for mixing according to the weight ratio and order, and dilute with water to form a thick base material slurry; at the same time, the blowing agent is made into foam slurry;

[0049] (2), the foam slurry is added in proportion to the thick base slurry, and then stirred twice to form a homogeneous foam slurry;

[0050](3) Pour the slurry into a special mold and solidify it;

[0051] (4) After demoulding, it is naturally cured under normal temperature and pressure to become a finished product.

Embodiment 1

[0052] Embodiment 1: the present embodiment is 200kg / m by bulk density 3 Prepare, wherein magnesium oxide 90kg; Magnesium sulfate 72kg; Fly ash 18kg; High aluminate refractory cement 18kg; Calcium chloride 6kg; The above-mentioned preparation method is used for processing, wherein the diameter of the foam is less than or equal to 1 mm, and the dosage is 13 to 15 times that of the thick base slurry to make a plate of 2050×960×50 mm. After testing, the combustion performance of the material reaches A1 level, the compressive strength is 1.40Mpa, and the flexural strength is 0.87Mpa.

Embodiment 2

[0053] Embodiment 2: the present embodiment is 300kg / m by bulk density 3 Prepared, wherein 135kg of magnesium oxide; 114kg of magnesium sulfate; 27kg of fly ash; 27kg of high aluminate refractory cement; 9kg of calcium chloride; The preparation method described above is used for processing, wherein the diameter of the foam is less than or equal to 1mm, and the dosage is 9 to 11 times that of the thick base slurry to make a plate of 2050×960×50mm. After testing, the combustion performance of the material reaches A1 level, the compressive strength is 1.84Mpa, and the flexural strength is 1.20Mpa.

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Abstract

The invention discloses a lightweight flame retardant and foamy filling material of cement doors and manufacturing method thereof, its raw material comprising magnesium oxide, magnesium sulphate, fly ash, high alumina refractory cement, calcium chloride, water proofing agent, water reducing agent and foaming agent, with bulk density ranging between 200 kg / m<3> and 500kg / m<3>; the ingredients areformulated by weight at a rate of: magnesium oxide (40 percent -55 percent), magnesium sulfate (15 percent-40 percent), fly ash (5 percent-20 percent), high alumina refractory cement (5 percent-20 percent), calcium chloride (2 percent-6 percent), water proofing agent (2 percent5 percent), water reducing agent (0.2 percent1.5 percent) and foaming agent (0.1 percent-0.5 percent). With the technicalsolution, the product has the advantages of high strength, light weight, flame retardancy, sound insulation, weather resistance, thermal resistance, energy efficient, freedom from toxicity, harm and irradiation, low manufacturing cost, simple process, etc, which can be widely employed for fire / theft proof metal interior door, building material and like sectors.

Description

technical field [0001] The invention relates to a lightweight foaming material, in particular to a light-weight fireproof foaming refractory cement door inner filler which can be used for anti-theft doors and fireproof door fillers, building materials and the like and a preparation method thereof. Background technique [0002] At present, domestically produced metal anti-theft safety doors and metal entrance doors generally use honeycomb paper as the filling material, and metal fire doors generally use calcium silicate board sandwiched with aluminum silicate cotton as the filling material. Honeycomb paper is popular among manufacturers due to its light weight, low production cost, and convenient transportation, but it also has the following disadvantages: first, honeycomb paper will burn in case of fire, and has no fireproof performance; second, it is sound-absorbing and heat-insulating Poor performance; third, it is easy to be affected by moisture, it will soften when it me...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/30C04B18/08C04B22/12
CPCC04B28/105C04B2111/28Y02W30/91C04B7/32C04B18/08C04B22/124C04B38/10C04B2103/302C04B2103/65
Inventor 应连希
Owner ZHEJIANG MEIXIN IND CO LTD
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